Tata Ficosa Automotive Systems Assistant Manager Interview Questions and Answers

Q1. Dab Test knowledge
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Q2. Catia knowledge
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Cad test for designing

Q1. Which drill size to be used to create a hole before threading for M6x0.5 tapping
Ans. 
The drill size to be used for creating a hole before threading for M6x0.5 tapping is 5.0mm.
• The recommended drill size for M6x0.5 tapping is 5.0mm.

• The drill size is determined by subtracting the pitch (0.5mm) from the major diameter (6mm) of the tap size.

• In this case, 6mm - 0.5mm = 5.0mm drill size.

• Using the correct drill size ensures proper thread engagement and a secure fit for the M6x0.5 tap.
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Q1. IND AS related technical questions
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Q2. Anything related to resume
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Q3. Related to previous job
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Q4. Market condition in India
Ans. 
The market condition in India is diverse and constantly evolving.
• India has a large and growing consumer market with increasing purchasing power

• The country has a mix of traditional and modern retail channels

• E-commerce is rapidly growing in popularity

• The COVID-19 pandemic has had a significant impact on the market

• Government policies and regulations can also affect market conditions
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Q5. Knowledge about ZF
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Q1. Define all Quality Tools or 7QC tools.
Ans. 
Quality Tools or 7QC tools are a set of techniques used for quality control and improvement in various industries.
• Check sheets: Used to collect and analyze data in a systematic manner.

• Pareto chart: Helps identify the most significant factors contributing to a problem.

• Cause and effect diagram (Fishbone diagram): Used to identify and analyze potential causes of a problem.

• Histogram: Represents data distribution visually.

• S...read more
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Q2. Why FMEA required
Ans. 
FMEA is required to identify and prioritize potential failure modes in a process or product.
• Helps in identifying potential failure modes and their effects

• Prioritizes failure modes based on severity, occurrence, and detection

• Aids in developing preventive actions to mitigate risks

• Improves overall process or product reliability and quality

• Commonly used in industries like manufacturing, healthcare, and automotive
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Q3. How we Draft SOP
Ans. 
Drafting SOP involves outlining step-by-step procedures to ensure consistency and efficiency in operations.
• Identify the process to be documented

• Outline each step in detail

• Include responsibilities, timelines, and quality standards

• Review and revise SOP regularly

• Seek input from relevant stakeholders

• Provide training on SOP implementation
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Q4. Explain Failure Mode, Effect and cause
Ans. 
Failure Mode, Effect and Cause (FMECA) is a systematic method for identifying potential failure modes of a system, analyzing their effects, and determining their causes.
• FMECA helps in identifying potential failure modes of a system

• It analyzes the effects of these failure modes on the system

• It determines the causes of these failure modes

• FMECA is used in industries like automotive, aerospace, and manufacturing
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