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Surelock Plastics

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10+ Surelock Plastics Shift Engineer Interview Questions and Answers

Updated 5 Feb 2024

Q1. We're tear parts new making before vendor quotation

Ans.

This is not a clear question. Please provide more context.

  • Please provide more information about what you mean by 'tear parts new making'

  • Are you asking if we should make new parts before getting a vendor quote?

  • Please clarify the question so I can provide a proper answer.

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Q2. Why why analysis

Ans.

Why-Why analysis is a problem-solving technique used to identify the root cause of a problem by asking 'why' multiple times.

  • Helps to identify the underlying cause of a problem

  • Uses a series of 'why' questions to drill down to the root cause

  • Helps to prevent recurrence of the problem

  • Can be used in various industries such as manufacturing, healthcare, and IT

  • Example: Why did the machine stop working? Because the motor overheated. Why did the motor overheat? Because the cooling sys...read more

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Q3. Molding shop experience

Ans.

I have extensive experience working in molding shops.

  • I have worked with various types of molding machines and equipment.

  • I am familiar with the different types of molds and materials used in the molding process.

  • I have experience troubleshooting and resolving issues with molds and machines.

  • I have worked with a team to ensure production goals are met while maintaining quality standards.

  • I am knowledgeable in safety protocols and procedures in a molding shop environment.

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Q4. Press shop experience

Ans.

I have 3 years of experience working in a press shop.

  • Operated various types of presses including hydraulic and mechanical presses

  • Performed routine maintenance and troubleshooting on presses

  • Ensured quality control by inspecting parts and adjusting press settings

  • Collaborated with team members to meet production goals

  • Trained new employees on press operations and safety procedures

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Q5. Tool room machine experience

Ans.

I have extensive experience working with various tool room machines.

  • Proficient in operating and maintaining lathe machines

  • Skilled in using milling machines for precision cutting

  • Familiar with drilling machines for creating holes in metal sheets

  • Experience with grinding machines for shaping and polishing metal surfaces

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Q6. 5s syatem in our plant

Ans.

5S system is a workplace organization method that improves efficiency and safety.

  • Sort - separate necessary items from unnecessary ones

  • Set in order - arrange necessary items in a logical manner

  • Shine - clean and inspect the workplace regularly

  • Standardize - establish procedures and standards for maintaining the workplace

  • Sustain - ensure that the 5S system is maintained and improved over time

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Q7. Powder coating shop experience

Ans.

I have experience working in a powder coating shop.

  • Operated powder coating equipment and machinery

  • Prepared surfaces for coating by cleaning and sandblasting

  • Applied powder coating to various materials such as metal and plastic

  • Maintained and repaired equipment as needed

  • Followed safety protocols to ensure a safe work environment

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Q8. Laser shop machine experience

Ans.

I have experience operating laser shop machines.

  • I have operated laser cutting machines for metal fabrication.

  • I have experience with laser engraving machines for wood and plastic materials.

  • I am familiar with the safety protocols and maintenance procedures for laser machines.

  • I have worked with various software programs to design and program laser cutting and engraving projects.

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Q9. Oil stock in oil room

Ans.

Oil stock in oil room is the amount of oil stored in the designated room for oil storage.

  • Oil stock should be regularly monitored and recorded.

  • The oil room should be kept clean and well-ventilated.

  • Proper safety measures should be in place to prevent accidents or spills.

  • The oil stock should be sufficient to meet the operational needs of the facility.

  • Regular inspections should be conducted to ensure the quality and condition of the oil stock.

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Q10. Packaging machine experience

Ans.

I have extensive experience in operating and maintaining packaging machines.

  • Operated and maintained various types of packaging machines

  • Troubleshot and resolved mechanical and electrical issues

  • Ensured machines were running efficiently and met production targets

  • Trained new operators on machine operation and safety procedures

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Q11. New part requirement process

Ans.

The new part requirement process involves identifying the need for a new part and ensuring its availability.

  • Identify the need for a new part through regular maintenance checks and equipment inspections

  • Determine the specifications and requirements of the new part

  • Source the new part from approved suppliers

  • Ensure the availability of the new part before it is needed

  • Document the entire process for future reference

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Q12. Diesel stock in plant

Ans.

Diesel stock in plant is monitored regularly for uninterrupted power supply.

  • Diesel stock is essential for backup power in case of power outages.

  • Regular monitoring and maintenance of diesel stock is necessary.

  • The quantity of diesel stock should be sufficient for the estimated backup power requirement.

  • The quality of diesel should also be checked regularly to ensure its effectiveness.

  • Proper storage and handling of diesel is important to prevent contamination and degradation.

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Q13. Overall plant manage

Ans.

Overall plant management involves overseeing all aspects of plant operations to ensure efficient and effective production.

  • Monitoring production processes and identifying areas for improvement

  • Managing plant personnel and ensuring safety protocols are followed

  • Maintaining equipment and scheduling maintenance as needed

  • Ensuring compliance with regulatory requirements

  • Managing inventory and ordering supplies as needed

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