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Surelock Plastics Shift Engineer Interview Questions, Process, and Tips

Updated 3 Nov 2021

Surelock Plastics Shift Engineer Interview Experiences

1 interview found

I applied via Company Website and was interviewed in Oct 2021. There were 3 interview rounds.

Interview Questionnaire 

30 Questions

  • Q1. All branch knowledge and maintenance
  • Q2. How to work process
  • Q3. Overall plant manage
  • Ans. 

    Overall plant management involves overseeing all aspects of plant operations to ensure efficient and effective production.

    • Monitoring production processes and identifying areas for improvement

    • Managing plant personnel and ensuring safety protocols are followed

    • Maintaining equipment and scheduling maintenance as needed

    • Ensuring compliance with regulatory requirements

    • Managing inventory and ordering supplies as needed

  • Answered by AI
  • Q4. Molding shop experience
  • Ans. 

    I have extensive experience working in molding shops.

    • I have worked with various types of molding machines and equipment.

    • I am familiar with the different types of molds and materials used in the molding process.

    • I have experience troubleshooting and resolving issues with molds and machines.

    • I have worked with a team to ensure production goals are met while maintaining quality standards.

    • I am knowledgeable in safety protoco

  • Answered by AI
  • Q5. Press shop experience
  • Ans. 

    I have 3 years of experience working in a press shop.

    • Operated various types of presses including hydraulic and mechanical presses

    • Performed routine maintenance and troubleshooting on presses

    • Ensured quality control by inspecting parts and adjusting press settings

    • Collaborated with team members to meet production goals

    • Trained new employees on press operations and safety procedures

  • Answered by AI
  • Q6. Powder coating shop experience
  • Ans. 

    I have experience working in a powder coating shop.

    • Operated powder coating equipment and machinery

    • Prepared surfaces for coating by cleaning and sandblasting

    • Applied powder coating to various materials such as metal and plastic

    • Maintained and repaired equipment as needed

    • Followed safety protocols to ensure a safe work environment

  • Answered by AI
  • Q7. Laser shop machine experience
  • Ans. 

    I have experience operating laser shop machines.

    • I have operated laser cutting machines for metal fabrication.

    • I have experience with laser engraving machines for wood and plastic materials.

    • I am familiar with the safety protocols and maintenance procedures for laser machines.

    • I have worked with various software programs to design and program laser cutting and engraving projects.

  • Answered by AI
  • Q8. Tool room machine experience
  • Ans. 

    I have extensive experience working with various tool room machines.

    • Proficient in operating and maintaining lathe machines

    • Skilled in using milling machines for precision cutting

    • Familiar with drilling machines for creating holes in metal sheets

    • Experience with grinding machines for shaping and polishing metal surfaces

  • Answered by AI
  • Q9. Packaging machine experience
  • Ans. 

    I have extensive experience in operating and maintaining packaging machines.

    • Operated and maintained various types of packaging machines

    • Troubleshot and resolved mechanical and electrical issues

    • Ensured machines were running efficiently and met production targets

    • Trained new operators on machine operation and safety procedures

  • Answered by AI
  • Q10. Utility s experience
  • Q11. Knowledge of documents as per audit data
  • Q12. Spare spart mangement
  • Q13. Preventive maintenance
  • Q14. Predective maintenance
  • Q15. Breakdown maintenance
  • Q16. Why why analysis
  • Ans. 

    Why-Why analysis is a problem-solving technique used to identify the root cause of a problem by asking 'why' multiple times.

    • Helps to identify the underlying cause of a problem

    • Uses a series of 'why' questions to drill down to the root cause

    • Helps to prevent recurrence of the problem

    • Can be used in various industries such as manufacturing, healthcare, and IT

    • Example: Why did the machine stop working? Because the motor overh...

  • Answered by AI
  • Q17. We're tear parts new making before vendor quotation
  • Ans. 

    This is not a clear question. Please provide more context.

    • Please provide more information about what you mean by 'tear parts new making'

    • Are you asking if we should make new parts before getting a vendor quote?

    • Please clarify the question so I can provide a proper answer.

  • Answered by AI
  • Q18. Dept wise MTTR,MTBF
  • Q19. KPI indicator
  • Q20. MRM MEETING
  • Q21. Cash purchase process
  • Q22. New part requirement process
  • Ans. 

    The new part requirement process involves identifying the need for a new part and ensuring its availability.

    • Identify the need for a new part through regular maintenance checks and equipment inspections

    • Determine the specifications and requirements of the new part

    • Source the new part from approved suppliers

    • Ensure the availability of the new part before it is needed

    • Document the entire process for future reference

  • Answered by AI
  • Q23. 5s syatem in our plant
  • Ans. 

    5S system is a workplace organization method that improves efficiency and safety.

    • Sort - separate necessary items from unnecessary ones

    • Set in order - arrange necessary items in a logical manner

    • Shine - clean and inspect the workplace regularly

    • Standardize - establish procedures and standards for maintaining the workplace

    • Sustain - ensure that the 5S system is maintained and improved over time

  • Answered by AI
  • Q24. Diesel engine
  • Q25. Chiller and comdencer
  • Q26. Cooling tower process pump
  • Q27. Water line tempreture
  • Q28. Oil stock in oil room
  • Ans. 

    Oil stock in oil room is the amount of oil stored in the designated room for oil storage.

    • Oil stock should be regularly monitored and recorded.

    • The oil room should be kept clean and well-ventilated.

    • Proper safety measures should be in place to prevent accidents or spills.

    • The oil stock should be sufficient to meet the operational needs of the facility.

    • Regular inspections should be conducted to ensure the quality and condit

  • Answered by AI
  • Q29. Diesel stock in plant
  • Ans. 

    Diesel stock in plant is monitored regularly for uninterrupted power supply.

    • Diesel stock is essential for backup power in case of power outages.

    • Regular monitoring and maintenance of diesel stock is necessary.

    • The quantity of diesel stock should be sufficient for the estimated backup power requirement.

    • The quality of diesel should also be checked regularly to ensure its effectiveness.

    • Proper storage and handling of diesel ...

  • Answered by AI
  • Q30. RO and softner plant

Interview Preparation Tips

Interview preparation tips for other job seekers - Very interesting questions in our maintenance department

Interview questions from similar companies

Interview experience
5
Excellent
Difficulty level
Moderate
Process Duration
Less than 2 weeks
Result
Selected Selected

I applied via Naukri.com and was interviewed in Feb 2023. There were 4 interview rounds.

Round 1 - Resume Shortlist 
Pro Tip by AmbitionBox:
Keep your resume crisp and to the point. A recruiter looks at your resume for an average of 6 seconds, make sure to leave the best impression.
View all tips
Round 2 - HR 

(1 Question)

  • Q1. Abiut basic and experience
Round 3 - Technical 

(1 Question)

  • Q1. Related to deptt work
Round 4 - Case Study 

About CCM & customer related work. How to improve work.

Interview Preparation Tips

Interview preparation tips for other job seekers - Good company, here culture is good for new comer. Learning is good here. Here work insystematic

I applied via Referral and was interviewed before Jul 2019. There was 1 interview round.

Interview Questionnaire 

1 Question

  • Q1. 1) Tell me about your self . 2) Explain your work experience. 3) project experience.
Interview experience
1
Bad
Difficulty level
Moderate
Process Duration
Less than 2 weeks
Result
Selected Selected

I was interviewed before Dec 2022.

Round 1 - HR 

(2 Questions)

  • Q1. Asking your local ,and current ctc , and how much experience
  • Q2. Asked was your location , and current ctc , and how much experience
Round 2 - Group Discussion 

Maintenance relative questions

Round 3 - HR 

(1 Question)

  • Q1. How much expected CTC , how much time taken join,

Interview Preparation Tips

Interview preparation tips for other job seekers - Keep yourself confedance
Interview experience
5
Excellent
Difficulty level
Easy
Process Duration
-
Result
Selected Selected
Round 1 - Resume Shortlist 
Pro Tip by AmbitionBox:
Keep your resume crisp and to the point. A recruiter looks at your resume for an average of 6 seconds, make sure to leave the best impression.
View all tips
Round 2 - One-on-one 

(2 Questions)

  • Q1. What is carbon black
  • Ans. 

    Carbon black is a fine powder made from incomplete combustion of hydrocarbons.

    • It is used as a reinforcing filler in rubber products.

    • It is also used as a black pigment in inks, paints, and plastics.

    • Carbon black is produced by burning petroleum oil or natural gas.

    • It is a common ingredient in tires, conveyor belts, and other industrial rubber products.

  • Answered by AI
  • Q2. What is Air preheater
  • Ans. 

    Air preheater is a device used to heat the air before it enters the combustion chamber of a boiler.

    • It improves the efficiency of the boiler by recovering waste heat from the flue gas.

    • It reduces fuel consumption and emissions.

    • There are two types of air preheaters: recuperative and regenerative.

    • Recuperative air preheaters use a heat exchanger to transfer heat from the flue gas to the incoming air.

    • Regenerative air preheat...

  • Answered by AI
Interview experience
5
Excellent
Difficulty level
Moderate
Process Duration
Less than 2 weeks
Result
-

I applied via Campus Placement and was interviewed in Aug 2023. There was 1 interview round.

Round 1 - Technical 

(2 Questions)

  • Q1. How pumps work?
  • Ans. 

    Pumps are devices that use mechanical action to move fluids from one place to another.

    • Pumps work by creating a pressure difference to push fluids through a system.

    • They typically consist of an inlet, an outlet, and an impeller or rotor.

    • The impeller rotates, creating centrifugal force that pushes the fluid outwards.

    • Positive displacement pumps use reciprocating or rotary motion to move fluid in discrete volumes.

    • Examples o...

  • Answered by AI
  • Q2. Draw Stress Strain graph
  • Ans. 

    A stress-strain graph shows the relationship between stress and strain in a material.

    • The graph typically has stress on the y-axis and strain on the x-axis.

    • It starts with a linear elastic region where stress is directly proportional to strain.

    • Beyond the elastic limit, the material enters the plastic region where permanent deformation occurs.

    • The graph may show a yield point, ultimate tensile strength, and fracture point.

    • ...

  • Answered by AI

Interview Questionnaire 

2 Questions

  • Q1. 1)First thing is FOOD For North indian 2)They will check your approcal and view for are you will thee long or for short period
  • Q2. 1)WHAT YOU KNOW ABOUT ROTATING EQUPMENT 2)HAD YOU WORKED IN MAINTENEACE

Interview Preparation Tips

Interview preparation tips for other job seekers - Study your expertise area
atleast you have prepare your own questions
good english helpful

I applied via Job Fair and was interviewed in Mar 2022. There were 2 interview rounds.

Round 1 - Resume Shortlist 
Pro Tip by AmbitionBox:
Keep your resume crisp and to the point. A recruiter looks at your resume for an average of 6 seconds, make sure to leave the best impression.
View all tips
Round 2 - Aptitude Test 

11 to 16 April

Interview Preparation Tips

Interview preparation tips for other job seekers - Injection moulding process technician
Interview experience
4
Good
Difficulty level
Moderate
Process Duration
2-4 weeks
Result
Selected Selected

I applied via Walk-in

Round 1 - Resume Shortlist 
Pro Tip by AmbitionBox:
Keep your resume crisp and to the point. A recruiter looks at your resume for an average of 6 seconds, make sure to leave the best impression.
View all tips
Round 2 - Technical 

(2 Questions)

  • Q1. Equipment Maintenance Team Managing work
  • Q2. Vehicle and tunnel machine related
Round 1 - Resume Shortlist 
Pro Tip by AmbitionBox:
Keep your resume crisp and to the point. A recruiter looks at your resume for an average of 6 seconds, make sure to leave the best impression.
View all tips
Round 2 - Technical 

(2 Questions)

  • Q1. HOW TO MEASURE TEMPERATURE OF SURFACE
  • Ans. 

    Temperature of a surface can be measured using various methods such as contact, non-contact, and infrared thermometers.

    • Contact thermometers measure temperature by direct contact with the surface, such as a thermocouple or RTD sensor.

    • Non-contact thermometers measure temperature without touching the surface, such as a pyrometer or thermal imaging camera.

    • Infrared thermometers measure temperature by detecting the infrared ...

  • Answered by AI
  • Q2. HOW DOES A MOTOR WORK
  • Ans. 

    A motor converts electrical energy into mechanical energy to produce motion.

    • A motor has a rotor and a stator, which interact to produce motion.

    • The rotor is the rotating part of the motor, while the stator is the stationary part.

    • The interaction between the magnetic fields of the rotor and stator produces torque, which causes the rotor to rotate.

    • Different types of motors include DC motors, AC motors, and stepper motors.

    • D...

  • Answered by AI

Interview Preparation Tips

Interview preparation tips for other job seekers - READ ABOUT THE PROCESSS ON WHICH THE COMPANY WORKS

Surelock Plastics Interview FAQs

What are the top questions asked in Surelock Plastics Shift Engineer interview?

Some of the top questions asked at the Surelock Plastics Shift Engineer interview -

  1. We're tear parts new making before vendor quotat...read more
  2. Why why analy...read more
  3. Molding shop experie...read more

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Surelock Plastics Shift Engineer Salary
based on 7 salaries
₹1.6 L/yr - ₹2.6 L/yr
51% less than the average Shift Engineer Salary in India
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