SHYAM METALICS AND ENERGY
80+ Combined Group Contracting Interview Questions and Answers
Q1. What is the man things the iron ore beneficiation plant?
The iron ore beneficiation plant is a facility that processes iron ore to improve its quality and remove impurities.
The plant uses various techniques such as crushing, grinding, magnetic separation, and flotation to separate the valuable minerals from the gangue.
The beneficiation process aims to increase the iron content while reducing the impurities, making the ore suitable for steelmaking.
The plant may also include facilities for drying, agglomeration, and pelletizing the o...read more
Q2. What type of problems during running plant?
Various problems can occur during running a plant, such as equipment breakdowns, supply chain disruptions, quality control issues, and safety hazards.
Equipment breakdowns: Machinery can malfunction or break down, causing production delays.
Supply chain disruptions: Issues with suppliers or logistics can lead to shortages or delays in raw materials or components.
Quality control issues: Defects or inconsistencies in products can arise, affecting customer satisfaction and product...read more
Q3. What are Fleming's Left Hand Rule and Right Hand Rule in electromagnetism?
Fleming's Left Hand Rule and Right Hand Rule are used to determine the direction of force, current, or magnetic field in electromagnetism.
Fleming's Left Hand Rule is used to determine the direction of force on a current-carrying conductor in a magnetic field.
Fleming's Right Hand Rule is used to determine the direction of induced current in a conductor moving in a magnetic field.
Both rules are based on the relationship between the magnetic field, current, and force in electrom...read more
Q4. What are the safety devices used in conveyor belts and how are they wired?
Safety devices used in conveyor belts include pull cord switches, belt sway switches, and emergency stop switches.
Pull cord switches are used to stop the conveyor belt in case of emergency by pulling the cord.
Belt sway switches are used to detect any misalignment or deviation of the belt and trigger an alarm or stop the conveyor.
Emergency stop switches are placed at regular intervals along the conveyor belt to quickly stop the operation in case of emergency.
Q5. What are the common malfunctions and troubleshooting methods for electrical feeders?
Common malfunctions and troubleshooting methods for electrical feeders
Common malfunctions include short circuits, overloads, and open circuits
Troubleshooting methods involve checking for loose connections, using a multimeter to test for continuity, and inspecting for physical damage
In case of a short circuit, isolate the fault by disconnecting sections of the feeder until the fault is located
For overloads, check the load distribution and consider redistributing the load or up...read more
Q6. What is the minimum megger value required for high tension (HT) and low tension (LT) motors?
The minimum megger value required for high tension (HT) and low tension (LT) motors is typically 500V for HT motors and 250V for LT motors.
Minimum megger value for HT motors is usually 500V
Minimum megger value for LT motors is typically 250V
Megger testing is essential to ensure insulation resistance in motors
Q7. Does a Megger generate AC or DC, and what is the reason for its output?
A Megger generates DC voltage to test insulation resistance in electrical systems.
A Megger generates DC voltage typically ranging from 250V to 5000V
The reason for using DC voltage is to accurately measure the insulation resistance of electrical systems
DC voltage helps in detecting any insulation faults or breakdowns in the system
The high voltage generated by a Megger helps in identifying potential issues before they cause major problems
Q8. How can the Megger value of a found unsatisfactory insulation be improved?
The Megger value of unsatisfactory insulation can be improved by drying out the insulation, repairing any damaged areas, and retesting.
Dry out the insulation using heaters or fans to remove moisture
Repair any damaged areas by replacing or patching up the insulation
Retest the insulation using the Megger to ensure the value has improved
Consider using insulation coatings or sealants to improve the insulation resistance
Q9. What steps should be taken if a transformer trips due to the Buchholz relay acting?
Steps to be taken if a transformer trips due to Buchholz relay acting
Immediately isolate the transformer from the system to prevent further damage
Inspect the transformer and Buchholz relay for any faults or leaks
Reset the Buchholz relay and check for proper functioning
Investigate the cause of the trip such as internal faults or oil contamination
Repair or replace any faulty components before re-energizing the transformer
Q10. What is sinter? And how to make sinter in sinter plant and
Sinter is a high-quality raw material used in blast furnaces. It is made by heating iron ore fines and other materials.
Sintering is a process of compacting and forming a solid mass of material by heat or pressure without melting it.
In a sinter plant, iron ore fines, coke breeze, limestone, and other additives are mixed and granulated.
The granulated mixture is then fed onto a sinter machine, where it is heated to form a porous mass called sinter.
Sinter is then cooled and broke...read more
Q11. What is your grinding media consumption per ton?
The grinding media consumption per ton refers to the amount of grinding media used to grind one ton of material.
Grinding media consumption per ton is a measure of efficiency in the production process.
It is calculated by dividing the total grinding media consumption by the total amount of material processed.
Lower grinding media consumption per ton indicates higher efficiency and cost-effectiveness.
Examples of grinding media include steel balls, ceramic beads, and cylpebs.
Diffe...read more
Q12. What is the working principle of motors and generators?
Motors convert electrical energy into mechanical energy, while generators convert mechanical energy into electrical energy.
Motors work on the principle of electromagnetic induction, where a current-carrying conductor experiences a force in a magnetic field.
Generators work on the principle of Faraday's law of electromagnetic induction, where a changing magnetic field induces an electromotive force in a conductor.
Motors and generators both involve the interaction between magnet...read more
Q13. What is the control circuit of a star-delta starter?
The control circuit of a star-delta starter involves two contactors and a timer for smooth transition from star to delta connection.
The control circuit includes a main contactor for connecting the motor in star during starting.
A timer is used to delay the transition from star to delta connection to prevent sudden voltage spikes.
Once the timer elapses, a delta contactor is energized to switch the motor windings from star to delta configuration.
This control circuit ensures a sm...read more
Q14. What activities are involved in electrical preventive maintenance?
Electrical preventive maintenance activities include inspection, testing, cleaning, and replacement of components to prevent breakdowns.
Regular inspection of electrical systems
Testing of equipment for proper functioning
Cleaning of electrical components to prevent dust buildup
Replacement of worn out or damaged parts
Tightening of connections to prevent loose connections
Checking for overheating issues
Updating software/firmware as needed
Implementing safety measures to prevent acc...read more
Q15. What are the maintenance practices for transformers?
Maintenance practices for transformers include regular inspections, testing, cleaning, and oil analysis.
Regularly inspecting for signs of overheating, leaks, or damage
Performing routine testing such as insulation resistance and turns ratio tests
Keeping the transformer and surrounding area clean and free of debris
Conducting oil analysis to monitor the condition of the transformer oil
Ensuring proper ventilation and cooling of the transformer
Checking and tightening connections a...read more
Q16. What are the protective measures for a transformer?
Protective measures for a transformer include overcurrent protection, temperature monitoring, and regular maintenance.
Overcurrent protection: Use fuses or circuit breakers to protect against excessive current flow.
Temperature monitoring: Install temperature sensors to prevent overheating.
Regular maintenance: Inspect and test the transformer regularly to ensure proper functioning.
Grounding: Properly ground the transformer to prevent electrical shocks and damage.
Oil level monit...read more
Q17. Can you describe a situations where you had to think creatively to solve a sales problem?
I once had to think creatively to increase sales by creating a unique promotion.
Identified a slow-moving product and brainstormed ideas to promote it
Created a limited-time offer or bundle deal to incentivize customers
Utilized social media and email marketing to spread the word about the promotion
Monitored sales data to track the success of the promotion and make adjustments as needed
Q18. What is the future of jobs in the age of automation?
Automation will lead to job displacement but also create new opportunities in fields like robotics, AI, and data analysis.
Automation will lead to job displacement in certain industries such as manufacturing and transportation.
New job opportunities will be created in fields like robotics, artificial intelligence, and data analysis.
Workers will need to adapt and acquire new skills to remain competitive in the job market.
There will be a shift towards more specialized and technic...read more
Q19. What is the second law of thermodynamics?
The second law of thermodynamics states that the total entropy of an isolated system can never decrease over time.
Entropy in a closed system tends to increase over time
Heat energy naturally flows from hot to cold objects
Efficiency of energy conversion processes is limited by the second law of thermodynamics
Q20. What is the difference between creep and fatigue?
Creep is the slow, time-dependent deformation of a material under constant load, while fatigue is the weakening of a material due to repeated loading and unloading.
Creep is a time-dependent phenomenon, while fatigue is a cyclic phenomenon.
Creep occurs at high temperatures and constant stress, while fatigue occurs at lower temperatures and varying stress levels.
Creep leads to permanent deformation, while fatigue can lead to crack initiation and propagation.
Examples of creep in...read more
Q21. What is the critical temperature of steel?
The critical temperature of steel is the temperature at which it loses its magnetic properties.
The critical temperature of steel is around 770°C (1420°F).
Above this temperature, steel becomes non-magnetic and undergoes a phase change.
The critical temperature varies depending on the type of steel and its composition.
Q22. what is the difference between IR & HR
IR focuses on employee relations and legal compliance, while HR focuses on overall people management and development.
IR deals with resolving conflicts, grievances, and negotiations with labor unions.
HR focuses on recruitment, training, performance management, and employee development.
IR ensures compliance with labor laws and regulations.
HR is responsible for creating a positive work environment and fostering employee engagement.
IR is more reactive in nature, while HR is proac...read more
Q23. Types of steel?how we can differentiate them?
Types of steel include carbon steel, alloy steel, stainless steel, and tool steel. They can be differentiated based on their composition, properties, and applications.
Carbon steel contains primarily carbon and iron, with low amounts of other elements. It is commonly used in construction and manufacturing.
Alloy steel contains additional elements such as manganese, silicon, and copper to enhance its properties. It is used in automotive and aerospace industries.
Stainless steel c...read more
Q24. What is the purpose and functionality of emergency stop control systems?
Emergency stop control systems are designed to quickly and safely shut down machinery in case of an emergency.
Emergency stop control systems are crucial for ensuring the safety of operators and preventing accidents.
They are typically designed to be easily accessible and identifiable, often with a large red button that can be pressed to stop the machinery.
These systems are designed to override all other controls and immediately stop the operation of the machinery.
Emergency sto...read more
Q25. What is the working principle of a transformer?
A transformer works on the principle of electromagnetic induction to transfer electrical energy between two or more circuits.
Transformers have two coils of wire, known as the primary and secondary coils, which are wound around a core made of ferromagnetic material.
When an alternating current flows through the primary coil, it creates a changing magnetic field around the coil.
This changing magnetic field induces a voltage in the secondary coil through electromagnetic induction...read more
Q26. How are you controlling grinding?
Grinding is controlled through various measures to ensure efficiency and quality.
Regular monitoring of grinding process parameters such as speed, pressure, and temperature.
Implementing preventive maintenance schedules to keep grinding equipment in optimal condition.
Using quality control techniques like statistical process control to identify and address any deviations in grinding results.
Training and educating operators on proper grinding techniques and troubleshooting.
Implem...read more
Q27. Do you know about HR payroll system
Yes, HR payroll system is a software used by HR departments to manage employee compensation, benefits, taxes, and deductions.
HR payroll system automates payroll processes such as calculating wages, withholding taxes, and distributing payments.
It helps HR professionals track employee hours, manage benefits, and ensure compliance with labor laws.
Popular HR payroll systems include ADP, Paychex, and Gusto.
Q28. What are the safety devices used in conveyor belt systems?
Safety devices in conveyor belt systems include emergency stop switches, pull cord switches, belt sway switches, and speed sensors.
Emergency stop switches are used to immediately stop the conveyor belt in case of emergency.
Pull cord switches are manual switches that can be pulled to stop the conveyor belt.
Belt sway switches detect any deviation from the center line of the conveyor belt and trigger an alarm or stop the belt.
Speed sensors monitor the speed of the conveyor belt ...read more
Q29. Q6.can you give an example of a successful sales pitch you have made in the past?
I successfully pitched a new product line to a major client, highlighting its unique features and benefits.
Researched client's needs and preferences before the pitch
Emphasized how the new product line addressed specific pain points
Provided samples and demonstrations to showcase product quality and functionality
Negotiated pricing and terms to secure the deal
Q30. Do you have idea about HRMS portal
HRMS portal is a Human Resource Management System portal used for managing employee information, payroll, benefits, and other HR functions.
HRMS portal helps in streamlining HR processes and improving efficiency.
It allows employees to access their personal information, submit leave requests, and view pay stubs.
HRMS portals often include features like time tracking, performance management, and recruitment.
Popular HRMS portals include Workday, ADP, and BambooHR.
Q31. how do you file PF,ESIC annual returs
To file PF and ESIC annual returns, you need to gather employee data, calculate contributions, and submit the returns online.
Gather employee data including their salary details, PF and ESIC contributions
Calculate the total PF and ESIC contributions for each employee
Submit the annual returns online through the respective portals for PF and ESIC
Ensure all information is accurate and up to date to avoid any penalties
Q32. What is the generator excitation system?
The generator excitation system is a system that provides the necessary field current to the generator rotor to produce the desired voltage output.
The excitation system controls the magnetic field strength of the generator to regulate the output voltage.
It typically consists of an exciter, voltage regulator, and automatic voltage regulator (AVR).
The exciter produces the field current, the voltage regulator adjusts the excitation level based on load changes, and the AVR mainta...read more
Q33. What is the bus changeover scheme?
Bus changeover scheme is a system used to transfer power supply from one source to another in case of a fault or maintenance.
Bus changeover scheme involves the use of automatic transfer switches (ATS) or manual switches to transfer power sources.
It ensures uninterrupted power supply by quickly switching to an alternate power source when needed.
Common examples include dual power supply systems in data centers or hospitals.
The scheme is designed to prevent power outages and min...read more
Q34. Which iron forms in blast furnace?
The iron formed in blast furnace is pig iron.
Pig iron is the product of smelting iron ore with coke and limestone in a blast furnace.
It is a brittle material with high carbon content and contains impurities like sulfur, phosphorus, and silicon.
Pig iron is further processed to produce steel or cast iron.
The composition of pig iron varies depending on the quality of the iron ore and the process used in the blast furnace.
Q35. What is KPA AND KPI Complete cycle of DM plant process Generator protection How do u review plant after black out Why degreaser are placed after SAC
Q36. What types of safety equipment are commonly used?
Common safety equipment includes hard hats, safety glasses, gloves, ear protection, and steel-toed boots.
Hard hats
Safety glasses
Gloves
Ear protection
Steel-toed boots
Q37. What about Filter Press?
A filter press is a device used for solid-liquid separation in various industries.
It consists of a series of filter plates with filter cloths.
The plates are pressed together to form a sealed chamber.
A slurry is pumped into the chamber, and the liquid passes through the filter cloth while the solids are retained.
Once the filtration process is complete, the solids can be removed as a cake.
Filter presses are commonly used in wastewater treatment, mining, chemical, and pharmaceut...read more
Q38. what is the different sizes of sinter?
Sinter is a porous material formed by heating a mixture of iron ore fines, limestone, and coke breeze. The size of sinter varies depending on its intended use.
Sinter is used in the production of iron and steel.
The size of sinter can range from small pellets to large blocks.
The size of sinter is determined by the size of the sintering machine used.
Sinter can be classified into different sizes such as fine, coarse, and lump.
Fine sinter is typically less than 5mm in size, while ...read more
Q39. Working principle of Hydrocyclone?
Hydrocyclone uses centrifugal force to separate particles from a liquid suspension.
Hydrocyclone is a device used to separate particles from a liquid suspension.
It works on the principle of centrifugal force.
The suspension is fed tangentially into the hydrocyclone, creating a vortex.
The centrifugal force causes the heavier particles to move towards the outer wall of the hydrocyclone.
The lighter particles and the liquid move towards the center and exit through the overflow outl...read more
Q40. What are the areas of interest you have ?
I am interested in various areas including technology, marketing, and social media.
Technology advancements and innovations
Marketing strategies and campaigns
Social media trends and analytics
Brand reputation management
Content creation and storytelling
Public relations and crisis communication
Q41. What is thermocouple?
A thermocouple is a temperature sensor that consists of two different metals joined together at one end, which produces a voltage proportional to the temperature difference between the junction and the other end.
Consists of two different metals joined together at one end
Produces a voltage proportional to the temperature difference
Commonly used in industrial applications for temperature measurement
Q42. What is t-t-t diagram?
T-t-t diagram is a time-temperature-transformation diagram used in materials science to understand the transformation of phases in a material.
T-t-t diagram shows the relationship between time, temperature, and the transformation of phases in a material.
It helps in predicting the microstructure of a material based on the cooling rate and temperature.
T-t-t diagrams are commonly used in metallurgy to understand the phase transformations in steel during heat treatment.
Q43. How to calculate carbon paste consumption in electrode ?
Carbon paste consumption in electrodes can be calculated by considering the weight of the paste used per electrode.
Calculate the weight of carbon paste used per electrode by measuring the initial and final weight of the electrode before and after use.
Divide the total weight of carbon paste used by the number of electrodes to get the average consumption per electrode.
Keep track of the consumption over time to monitor trends and make adjustments as needed.
Q44. How blast furnace works ?
Blast furnace is a smelting furnace used to extract iron from iron ore.
Iron ore, coke, and limestone are added to the top of the furnace.
Hot air is blown into the bottom of the furnace to create a high temperature.
The coke reacts with the hot air to produce carbon monoxide, which reduces the iron ore to iron.
The limestone reacts with impurities in the iron ore to form slag, which is removed from the bottom of the furnace.
The molten iron is tapped from the bottom of the furnac...read more
Q45. What tools are commonly used for safety?
Commonly used safety tools include hard hats, safety goggles, ear protection, gloves, and safety harnesses.
Hard hats are essential for protecting the head from falling objects.
Safety goggles protect the eyes from debris and chemicals.
Ear protection such as earplugs or earmuffs help prevent hearing damage from loud noises.
Gloves protect hands from cuts, burns, and chemicals.
Safety harnesses are used when working at heights to prevent falls.
Q46. What is crona effect in ESP Do you know ESP define with its effiency
Q47. Why clinker formation occur in WHRB Boiler.
Q48. Which coal are used in your plant.
Q49. Motor megger value & cable size as per rating of motor.
Motor megger value should be at least twice the rated voltage of the motor. Cable size should be selected based on the full load current of the motor.
Motor megger value should be at least 2 times the rated voltage of the motor to ensure insulation integrity.
Cable size should be selected based on the full load current of the motor to prevent overheating and voltage drop.
For example, for a motor rated at 400V, the megger value should be at least 800V and the cable size should b...read more
Q50. OLR value of motor as per rating of motor & MPCB rating.
OLR value of a motor is determined by the rating of the motor and the MPCB rating.
OLR value is the Overload Relay value, which is used to protect the motor from overload conditions.
The OLR value is typically set based on the rating of the motor and the rating of the Motor Protection Circuit Breaker (MPCB).
For example, if a motor has a rating of 5 HP and the MPCB rating is 10A, the OLR value would be calculated accordingly.
Q51. What is annealing?
Annealing is a heat treatment process used to soften metals and increase their ductility.
Annealing involves heating a metal to a specific temperature and then slowly cooling it to room temperature.
This process helps to relieve internal stresses, improve machinability, and enhance electrical conductivity.
Examples of metals that are commonly annealed include steel, copper, and aluminum.
Q52. How to increase the market share of structural.
Increasing market share of structural products requires strategic pricing, targeted marketing, and product innovation.
Implement competitive pricing strategies to attract more customers
Invest in targeted marketing campaigns to reach specific customer segments
Continuously innovate products to stay ahead of competitors
Expand distribution channels to reach a wider audience
Q53. All size welding rod
Welding rods come in various sizes depending on the type of welding and the thickness of the metal being welded.
Welding rods are typically labeled with a number that corresponds to their diameter, such as 1/8 inch or 3/32 inch.
The size of the welding rod needed depends on the thickness of the metal being welded and the type of welding being done.
For example, thicker metal may require a larger diameter welding rod, while thinner metal may require a smaller diameter rod.
Differe...read more
Q54. What is the sales goals?
Sales goals are specific targets set by the company to achieve in terms of revenue or units sold within a certain period.
Sales goals are typically set on a monthly, quarterly, or annual basis.
They can be based on revenue targets, unit sales targets, customer acquisition goals, etc.
Sales goals are important for measuring the performance of the sales team and tracking progress towards overall business objectives.
Q55. How you generate the leads from google ads
I generate leads from Google Ads by targeting relevant keywords, creating compelling ad copy, and optimizing landing pages.
Research and select relevant keywords for targeting
Create compelling ad copy that entices users to click
Optimize landing pages to improve conversion rates
Track and analyze performance data to make adjustments as needed
Q56. Loco Car & Charging Car Axle change in Breakdowns.
Loco car & charging car axle change in breakdowns involves replacing damaged axles to ensure proper functioning of the vehicles.
Loco car axle change is necessary when the axle is damaged due to wear and tear or accidents.
Charging car axle change is required to maintain the stability and safety of the vehicle.
Proper maintenance and regular inspections can help prevent breakdowns related to axle issues.
Examples: Replacing a broken axle on a loco car to prevent derailment. Swapp...read more
Q57. Any lubrican oil
Yes, lubricant oil is essential for the proper functioning of machinery and equipment.
Lubricant oil reduces friction and wear between moving parts.
It helps to dissipate heat and prevent corrosion.
Examples of lubricant oils include motor oil, hydraulic oil, and gear oil.
Q58. Which gear box is used in roughing?
Q59. How much loss is incurred in the process
The loss incurred in the process varies depending on factors such as efficiency, quality control, and external factors.
Losses can be incurred due to inefficiencies in the process, such as downtime, rework, or waste.
Quality control issues can lead to losses, such as defects in the final product that need to be scrapped or reworked.
External factors like market fluctuations or supply chain disruptions can also contribute to losses in the process.
Calculating the exact amount of l...read more
Q60. Do you have knowledge about SAP
Yes, I have knowledge about SAP.
I have experience using SAP for financial reporting and analysis.
I have completed training courses on SAP modules such as FI/CO and MM.
I have successfully implemented SAP systems in previous roles.
I am familiar with SAP's interface and functionalities.
Q61. What is 194 q and 206 ca
194 q and 206 ca are chemical symbols for elements in the periodic table.
194 q is the symbol for the element Quadium, which is a hypothetical element that has not been discovered yet.
206 ca is the symbol for the element Calcium, which is a common alkaline earth metal.
The periodic table is a tabular arrangement of chemical elements according to their atomic number, electron configurations, and chemical properties.
Q62. What is induction motor
An induction motor is a type of AC motor where power is supplied to the rotor by electromagnetic induction.
Induction motors are commonly used in various applications such as industrial machinery, pumps, fans, and compressors.
They do not require brushes to transfer power to the rotor, making them more reliable and maintenance-free compared to brushed DC motors.
The speed of an induction motor is determined by the frequency of the AC power supply and the number of poles in the m...read more
Q63. What is dc series motor
A DC series motor is a type of DC motor where the field winding is connected in series with the armature winding.
Field winding and armature winding are connected in series
High starting torque but low speed
Used in applications where high starting torque is required, such as in traction applications
Q64. how technical work fasting
Q65. What is the full form of TMT
Thermo-Mechanically Treated
TMT stands for Thermo-Mechanically Treated
It is a process of treating steel bars to enhance their strength and durability
TMT bars are commonly used in construction for reinforcement
Q66. What type of gear box is it?
Q67. What is your negativity?
I tend to overthink and worry about things beyond my control.
I have a tendency to focus on the negative aspects of a situation
I can be overly critical of myself and others
I struggle with letting go of past mistakes or failures
I am working on developing a more positive mindset and focusing on solutions rather than problems
Q68. What is pourbaix diagram?
A pourbaix diagram is a graphical representation of the thermodynamic stability of chemical species in different pH and potential conditions.
Shows regions of stability for different chemical species at varying pH and potential
Helps in predicting the corrosion behavior of metals in different environments
Used in electrochemistry to understand redox reactions
Example: Pourbaix diagram for iron shows regions of stability for Fe, Fe2+, and Fe3+ at different pH and potential values
Q69. What is MCC PCC PANEL
MCC stands for Motor Control Center and PCC stands for Power Control Center. They are electrical panels used to control and distribute power to motors and other electrical equipment.
MCC panels are used to control and distribute power to motors in industrial settings.
PCC panels are used to control and distribute power to various electrical equipment.
Both panels play a crucial role in ensuring efficient and safe operation of electrical systems.
Examples of MCC components include...read more
Q70. Where is best steel plant
The best steel plant is often determined by factors such as production capacity, technology used, quality of output, and efficiency.
Consider the production capacity of the plant - higher capacity usually indicates a better plant
Look at the technology used - modern and advanced technology can lead to better quality output
Evaluate the quality of the steel produced - consistent high-quality output is a sign of a good plant
Efficiency in operations and sustainability practices are...read more
Q71. What is the best steel
The best steel for a specific application depends on factors such as strength, corrosion resistance, and cost.
The best steel for construction may be different from the best steel for cutlery or automotive parts
Factors to consider include strength, corrosion resistance, machinability, and cost
Examples of popular steel types include stainless steel, carbon steel, and tool steel
Q72. Iron ore name and it's grade.
One common iron ore is hematite, which typically has a grade of around 60-70% iron content.
Hematite is a common iron ore with a grade of around 60-70% iron content
Magnetite is another common iron ore with a higher grade of around 70-72% iron content
Other iron ores include siderite, limonite, and taconite
Q73. Grinding mill capacity?
The grinding mill capacity refers to the maximum amount of material that can be processed by the mill in a given time period.
Grinding mill capacity is typically measured in terms of tons per hour or pounds per hour.
It is important to consider the type of material being processed, as different materials may have different grinding requirements and capacities.
Factors that can affect grinding mill capacity include the size and design of the mill, the speed of rotation, the feed ...read more
Q74. What is grinding.?
Grinding is a process of removing material from a workpiece using an abrasive wheel or belt.
Grinding is a machining process used to achieve high precision and smooth surface finish.
It involves the use of an abrasive material, such as a grinding wheel or belt, to remove small amounts of material from the workpiece.
The grinding wheel or belt rotates at high speed, creating friction and heat that helps in material removal.
Grinding is commonly used in industries like manufacturin...read more
Q75. Stress strain diagram
Stress strain diagram shows the relationship between stress and strain in a material.
Graphical representation of how a material deforms under stress
Y-axis represents stress, X-axis represents strain
Elastic region shows reversible deformation, plastic region shows irreversible deformation
Ultimate tensile strength is the maximum stress a material can withstand before failure
Q76. Steel making process in brief.
Steel making process involves converting iron ore into steel through various processes like smelting, refining, and casting.
Iron ore is mined and transported to a steel mill
The ore is smelted in a blast furnace to remove impurities and create molten iron
The molten iron is then refined in a basic oxygen furnace or electric arc furnace to adjust the carbon content and other alloying elements
The refined steel is cast into various shapes like slabs, billets, or ingots for further...read more
Q77. Draw iron-carbon diagram?
Iron-carbon diagram shows the phases of iron and carbon at different temperatures.
Iron-carbon diagram is a graphical representation of the phases of iron and carbon at different temperatures.
It shows the different phases such as austenite, ferrite, cementite, and pearlite.
The diagram helps in understanding the microstructure of steel and its properties.
It is important in heat treatment processes to control the properties of steel.
Example: The iron-carbon diagram shows that at...read more
Q78. What is pressure
Pressure is the force applied perpendicular to the surface of an object per unit area.
Pressure is defined as force per unit area
It is measured in units such as Pascals (Pa) or pounds per square inch (psi)
Pressure can be exerted by fluids, gases, or solids on a surface
Examples include atmospheric pressure, blood pressure, and tire pressure
Q79. What is structure
Structure refers to the arrangement and organization of parts in a system or object to support loads and resist forces.
Structures are designed to support loads and resist forces.
They can be found in buildings, bridges, vehicles, and other man-made objects.
Structural engineers analyze and design structures to ensure they are safe and stable.
Common structural elements include beams, columns, trusses, and foundations.
Q80. Thermo mechanically treated
Thermo mechanically treated refers to a process where a material is subjected to both thermal and mechanical treatments to improve its properties.
Thermo mechanically treated materials undergo controlled heating and mechanical deformation to enhance their strength and toughness.
This process is commonly used in the manufacturing of high-strength steel for structural applications.
The combination of thermal and mechanical treatments helps in refining the microstructure of the mat...read more
Q81. Capacity of blast furnaces
The capacity of blast furnaces refers to the maximum amount of iron that can be produced in a given time period.
The capacity of blast furnaces is measured in terms of the amount of iron produced per day or per hour.
It depends on factors such as the size of the furnace, the quality of the raw materials, and the efficiency of the operation.
Modern blast furnaces can have capacities ranging from a few hundred tons to several thousand tons of iron per day.
For example, a large blas...read more
Q82. Chamical analysis of coal
Chemical analysis of coal involves determining its composition and properties.
Chemical analysis of coal helps in understanding its quality and suitability for various applications.
It involves determining the elemental composition, moisture content, volatile matter, ash content, and calorific value of coal.
Various techniques like proximate analysis, ultimate analysis, and calorimetry are used for coal analysis.
The results of chemical analysis are crucial for coal mining, proce...read more
Q83. Grinding coal size
Grinding coal size refers to the particle size of coal after it has been ground down.
Grinding coal size is important for efficient combustion in power plants.
The size of coal particles affects the combustion rate and heat release.
Smaller coal particles burn more quickly and efficiently.
Coal size can be controlled through grinding equipment and sieving techniques.
Different coal sizes may be required for different applications, such as pulverized coal for power generation or la...read more
Q84. Formula of density ?
Density is mass per unit volume of a substance.
Density = Mass / Volume
Units of density are typically g/cm^3 or kg/m^3
Density can be used to identify substances based on their mass and volume
Example: The density of water is approximately 1 g/cm^3
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