Assistant Manager - Production
40+ Assistant Manager - Production Interview Questions and Answers
Q1. What is the man things the iron ore beneficiation plant?
The iron ore beneficiation plant is a facility that processes iron ore to improve its quality and remove impurities.
The plant uses various techniques such as crushing, grinding, magnetic separation, and flotation to separate the valuable minerals from the gangue.
The beneficiation process aims to increase the iron content while reducing the impurities, making the ore suitable for steelmaking.
The plant may also include facilities for drying, agglomeration, and pelletizing the o...read more
Q2. What are the safety indicators you are using in your organization?
We use various safety indicators such as incident rate, near-miss reporting, safety audits, and safety training.
Incident rate is calculated by dividing the number of incidents by the total number of hours worked.
Near-miss reporting encourages employees to report potential hazards before they become incidents.
Safety audits are conducted regularly to identify potential hazards and ensure compliance with safety regulations.
Safety training is provided to all employees to ensure t...read more
Assistant Manager - Production Interview Questions and Answers for Freshers
Q3. What type of problems during running plant?
Various problems can occur during running a plant, such as equipment breakdowns, supply chain disruptions, quality control issues, and safety hazards.
Equipment breakdowns: Machinery can malfunction or break down, causing production delays.
Supply chain disruptions: Issues with suppliers or logistics can lead to shortages or delays in raw materials or components.
Quality control issues: Defects or inconsistencies in products can arise, affecting customer satisfaction and product...read more
Q4. What are the different feeding system in a BQS machine and how they works?
Feeding systems in BQS machines include gravity, vacuum, and auger systems.
Gravity feeding system uses the force of gravity to move products down a chute.
Vacuum feeding system uses suction to move products through a tube.
Auger feeding system uses a rotating screw to move products forward.
Each system has its own advantages and disadvantages depending on the product being handled.
For example, gravity feeding is best for free-flowing products, while vacuum feeding is better for ...read more
Q5. How to Man power handling. New part Devlopment. Process planning. Raw materials.
Manpower handling, new part development, process planning, and raw material management are crucial for efficient production.
Effective communication and delegation of tasks to ensure smooth workflow
Collaboration with cross-functional teams for new part development and process planning
Regular monitoring and analysis of raw material inventory to avoid shortages or excess
Implementation of lean manufacturing principles to optimize production processes
Training and development of em...read more
Q6. What is the reference that used in Java to build up the file document?
The reference used in Java to build up the file document is called File.
The File class is used to create, delete, and manipulate files and directories.
It provides methods for checking if a file exists, getting the file path, and renaming a file.
Example: File myFile = new File("/path/to/file.txt");
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Q7. What is your grinding media consumption per ton?
The grinding media consumption per ton refers to the amount of grinding media used to grind one ton of material.
Grinding media consumption per ton is a measure of efficiency in the production process.
It is calculated by dividing the total grinding media consumption by the total amount of material processed.
Lower grinding media consumption per ton indicates higher efficiency and cost-effectiveness.
Examples of grinding media include steel balls, ceramic beads, and cylpebs.
Diffe...read more
Q8. How do you convince your client comfortable when he /she finds your product expensive ? What value proposition would you suggest ? Benefits of buying the product , Stability , quality , long shelf life , brand ...
read moreTo convince a client about the value of an expensive product, highlight its benefits, quality, brand value, and resale value.
Emphasize the benefits of the product, such as its durability, long shelf life, and superior quality.
Highlight the brand value of the product and how it compares to competitors.
Explain how the product's resale value can offset the initial cost.
Provide examples of satisfied customers who have purchased the product and found it to be worth the investment....read more
Assistant Manager - Production Jobs
Q9. How the product quality is describing in your company?
Product quality in our company is described through a comprehensive quality control process that ensures high standards are met.
We have a dedicated quality control team that conducts regular inspections and tests on our products.
We follow strict quality standards and guidelines set by industry regulatory bodies.
We use advanced technology and equipment to monitor and measure product quality.
Customer feedback and satisfaction surveys are taken into consideration to assess produ...read more
Q10. Process of tablete formation ? Collect the all ingredients and mix Grind in grinding section Processing in processor(flood wet drier) And than sieving (granulations) After granulations mixture transfer to. tabl...
read moreTablet formation process involves collecting ingredients, mixing, grinding, processing, sieving, tablet punching, polishing, and packaging.
Collect all ingredients and mix them together
Grind the mixture in the grinding section
Process the mixture in a processor (flood wet drier)
Sieving the mixture for granulations
Transfer the granulated mixture to the tablet punching room
Polish the tablets in the polishing room
Package the finished tablets
Q11. How are you controlling grinding?
Grinding is controlled through various measures to ensure efficiency and quality.
Regular monitoring of grinding process parameters such as speed, pressure, and temperature.
Implementing preventive maintenance schedules to keep grinding equipment in optimal condition.
Using quality control techniques like statistical process control to identify and address any deviations in grinding results.
Training and educating operators on proper grinding techniques and troubleshooting.
Implem...read more
Q12. How will you negotiate with vendors for a products cost?
I will negotiate with vendors by researching market prices, building relationships, and leveraging volume discounts.
Research market prices to determine fair cost
Build relationships with vendors to establish trust and open communication
Leverage volume discounts by committing to larger orders
Explore alternative options and negotiate terms to find a mutually beneficial agreement
Maintain a professional and respectful demeanor throughout the negotiation process
Q13. Tell us any rescently kaizens done by you?
Implemented a kaizen to reduce machine downtime by 20%
Conducted a thorough analysis of the production process
Identified the root cause of machine downtime
Implemented a preventive maintenance schedule
Trained operators on proper machine usage and maintenance
Monitored progress and made necessary adjustments
Resulted in a 20% reduction in machine downtime
Q14. Calculation of production and achieve how to target
To calculate production and achieve targets, we need to analyze past performance, set realistic goals, monitor progress, and make necessary adjustments.
Analyze past production data to identify trends and areas for improvement
Set realistic production targets based on available resources and market demand
Monitor progress regularly and make necessary adjustments to ensure targets are met
Collaborate with cross-functional teams to identify and resolve production issues
Implement co...read more
Q15. How control of Manpower and utilizes any stage.
Manpower control involves effectively managing and utilizing resources at each stage of production.
Implementing a robust workforce planning and scheduling system
Monitoring and tracking employee productivity and performance
Optimizing staffing levels to meet production demands
Providing training and development opportunities to enhance skills
Ensuring effective communication and coordination among team members
Implementing performance management systems to identify and address iss...read more
Q16. How to deal with difference of opinions among subordinates?
Addressing differences of opinions among subordinates requires active listening, open communication, and finding common ground.
Encourage open communication and active listening to understand different perspectives.
Facilitate discussions to find common ground and reach a consensus.
Respect diverse opinions and encourage constructive feedback.
Seek compromise or alternative solutions that address concerns of all parties.
Lead by example by demonstrating respect and professionalism...read more
Q17. Which shoftware is being used in company?
The company uses a variety of software for production management and control.
Production management software such as SAP and Oracle are used.
Control software like SCADA and PLC are also utilized.
CAD software like AutoCAD and SolidWorks are used for design and modeling.
Data analysis software like Minitab and JMP are used for quality control.
Inventory management software like Fishbowl and QuickBooks are used for tracking materials and supplies.
Q18. Which TPM steps u r followed and how?
We follow the 8 pillars of TPM including autonomous maintenance, planned maintenance, and quality maintenance.
We have implemented autonomous maintenance where operators are responsible for basic maintenance tasks.
We have a planned maintenance schedule to ensure equipment is regularly inspected and maintained.
We have a quality maintenance program to ensure product quality is maintained.
We have implemented focused improvement activities to continuously improve our processes.
We ...read more
Q19. What about Filter Press?
A filter press is a device used for solid-liquid separation in various industries.
It consists of a series of filter plates with filter cloths.
The plates are pressed together to form a sealed chamber.
A slurry is pumped into the chamber, and the liquid passes through the filter cloth while the solids are retained.
Once the filtration process is complete, the solids can be removed as a cake.
Filter presses are commonly used in wastewater treatment, mining, chemical, and pharmaceut...read more
Q20. How to measure occupancy of a RMG?
Occupancy of a RMG can be measured by calculating the utilization rate of the machine.
Calculate the total time the machine is available for production.
Calculate the total time the machine is actually used for production.
Divide the actual production time by the available time and multiply by 100 to get the utilization rate.
Utilization rate can be used to determine if the machine is being used efficiently or if there is room for improvement.
Q21. Working principle of Hydrocyclone?
Hydrocyclone uses centrifugal force to separate particles from a liquid suspension.
Hydrocyclone is a device used to separate particles from a liquid suspension.
It works on the principle of centrifugal force.
The suspension is fed tangentially into the hydrocyclone, creating a vortex.
The centrifugal force causes the heavier particles to move towards the outer wall of the hydrocyclone.
The lighter particles and the liquid move towards the center and exit through the overflow outl...read more
Q22. Parameters of tablete testing? Disintegration ,friability test ,hardness pH, LOD ,etc.
Tablet testing parameters include disintegration, friability, hardness, pH, and LOD.
Disintegration test checks how quickly a tablet breaks down in a solution.
Friability test measures the tablet's resistance to abrasion.
Hardness test determines the tablet's ability to withstand mechanical stress.
pH testing ensures the tablet's acidity or alkalinity is within acceptable limits.
LOD (Loss on Drying) test measures the amount of moisture in the tablet.
Q23. How to maintain Safety in your line?
Safety in production line can be maintained by implementing strict safety protocols, providing proper training to employees, conducting regular safety inspections, and promoting a safety culture.
Implement strict safety protocols to ensure all employees follow safety guidelines
Provide proper training to employees on safety procedures and equipment usage
Conduct regular safety inspections to identify and address potential hazards
Promote a safety culture where employees prioritiz...read more
Q24. 2) How different type of machine you have handled
I have handled various types of machines including CNC machines, injection molding machines, and packaging machines.
I have experience in operating and maintaining CNC machines for precision manufacturing.
I have worked with injection molding machines for mass production of plastic components.
I have also handled packaging machines for efficient and safe packaging of products.
I am familiar with troubleshooting and repairing various types of machines.
I have trained and supervised...read more
Q25. Supply chain system of running product order.
The supply chain system of running product order involves managing the flow of goods and services from the supplier to the customer.
It includes activities such as procurement, production, inventory management, and distribution.
The system aims to ensure timely delivery of products while minimizing costs and optimizing efficiency.
Key components of the supply chain system include demand forecasting, order processing, transportation, and warehousing.
Effective communication and co...read more
Q26. Improvement in product quality and quantity
Improving product quality and quantity requires a focus on process optimization and employee training.
Analyze current production processes to identify areas for improvement
Implement process optimization strategies to increase efficiency and reduce waste
Provide regular training and development opportunities for employees to improve skills and knowledge
Use data analysis to track progress and identify further areas for improvement
Invest in new technology or equipment to enhance ...read more
Q27. Unnecessary air causes the coal starvation
Unnecessary air can lead to coal starvation in production.
Excess air can cause incomplete combustion of coal, leading to reduced heat output.
This can result in lower production rates and increased fuel costs.
Proper monitoring and adjustment of air-to-fuel ratios can prevent coal starvation.
Regular maintenance of equipment can also help ensure efficient combustion.
Coal-fired power plants often use sophisticated control systems to optimize combustion and reduce emissions.
Q28. Do you know electrical panel knowledge
Yes, I have knowledge of electrical panels including their components, functions, and maintenance.
I am familiar with the components of electrical panels such as circuit breakers, fuses, and busbars.
I understand the functions of electrical panels in distributing power and protecting electrical circuits.
I have experience in troubleshooting electrical panel issues and performing routine maintenance.
I am knowledgeable about safety protocols related to working with electrical pane...read more
Q29. How to implement 5s system?
5s system can be implemented by following a step-by-step process.
Sort: Remove unnecessary items from the workplace.
Set in order: Organize the remaining items in a logical manner.
Shine: Clean and maintain the workplace.
Standardize: Establish procedures and guidelines for maintaining the 5s system.
Sustain: Continuously improve and maintain the 5s system.
Example: Labeling tools and equipment, creating a cleaning schedule, and implementing visual controls.
Q30. What is Coal starvation?
Coal starvation is a situation where there is insufficient coal supply to the furnace.
It can lead to reduced heat output and inefficient combustion.
It can be caused by a blockage in the coal supply line or insufficient coal storage.
Regular maintenance and monitoring can prevent coal starvation.
Examples of industries where coal starvation can occur include power plants and steel mills.
Q31. All Chemical Properties of Material Handled
Chemical properties of materials handled in production process.
Identify chemical composition of materials used in production
Understand reactivity of materials with other substances
Ensure proper handling and storage of materials to prevent accidents
Monitor and control chemical reactions during production
Implement safety measures to protect workers from exposure to hazardous chemicals
Q32. What is Manufacturing?
Manufacturing is the process of converting raw materials into finished goods through various processes.
It involves designing, planning, producing, and delivering products to customers.
Manufacturing can be done on a large scale or small scale depending on the demand.
It involves the use of machinery, tools, and labor to transform raw materials into finished products.
Examples include the production of cars, electronics, clothing, and food products.
Q33. What r major losses of OEE
Major losses of OEE include availability, performance, and quality losses.
Availability losses occur when equipment is not running due to breakdowns, changeovers, or lack of materials.
Performance losses occur when equipment is running at reduced speed or with frequent stops and starts.
Quality losses occur when defective products are produced and need to be scrapped or reworked.
Other losses can include planned downtime, startup and shutdown losses, and minor stoppages.
Overall E...read more
Q34. How many types of milk
There are several types of milk available, including cow's milk, goat's milk, and plant-based milk alternatives.
Cow's milk is the most common type of milk consumed worldwide.
Goat's milk is often preferred by individuals with lactose intolerance.
Plant-based milk alternatives include soy milk, almond milk, and oat milk.
Each type of milk has its own unique taste and nutritional profile.
Q35. Do you know ip rating
IP rating stands for Ingress Protection rating, which defines the level of protection provided by a device against solid objects and liquids.
IP rating is a standard used to classify the degree of protection provided by a device against intrusion of solid objects (like dust) and liquids (like water).
The IP rating is usually followed by two digits, where the first digit represents protection against solids and the second digit represents protection against liquids.
For example, ...read more
Q36. Fssai standards for ice cream
FSSAI standards ensure the safety and quality of ice cream products.
FSSAI sets maximum limits for microbial and chemical contaminants in ice cream.
Ice cream must contain at least 10% milk fat and 8% milk solids-not-fat.
Artificial colors and flavors are not allowed in ice cream.
Ice cream must be labeled with ingredients, nutritional information, and manufacturing date.
FSSAI conducts regular inspections to ensure compliance with standards.
Q37. What is GMP?
GMP stands for Good Manufacturing Practice. It is a set of guidelines that ensure the quality and safety of pharmaceutical products.
GMP is a system that ensures that pharmaceutical products are consistently produced and controlled according to quality standards.
It covers all aspects of production, from the starting materials, premises, and equipment to the training and personal hygiene of staff.
GMP guidelines are enforced by regulatory agencies such as the FDA and EMA.
Example...read more
Q38. Whom to report?
The Assistant Manager Production should report to the Production Manager.
Report to the Production Manager
Provide updates on production progress
Seek guidance on production issues
Collaborate with other departments as needed
Q39. Milk definition and milk PH
Milk is a nutrient-rich liquid produced by mammals for feeding their young.
Milk is primarily composed of water, fats, proteins, carbohydrates, vitamins, and minerals.
The pH of milk is slightly acidic, ranging from 6.4 to 6.8.
The acidity of milk helps prevent the growth of harmful bacteria.
Different types of milk, such as cow's milk, goat's milk, and almond milk, have varying pH levels.
Milk pH can be influenced by factors like breed of the animal, diet, and processing methods.
Q40. Acceptable salary per annum.
My acceptable salary per annum would be in the range of $X to $Y based on the job responsibilities and company benefits.
I am open to negotiation based on the job responsibilities and company benefits.
I have researched the industry standards and my experience level to arrive at this range.
I am looking for a fair compensation that reflects my skills and contributions to the company.
I am willing to discuss the salary further during the interview process.
Q41. Least count of micrometer
Least count of micrometer is the smallest measurement that can be read on the micrometer scale.
The least count of a micrometer is typically 0.01 mm or 0.001 mm depending on the type of micrometer.
It is determined by the number of divisions on the thimble and the main scale of the micrometer.
For example, if a micrometer has 50 divisions on the thimble and the main scale is in millimeters, the least count would be 0.01 mm.
Q42. Project completion at college
I successfully completed a project at college which involved designing and implementing a new production process for a product.
Researched current production processes and identified areas for improvement
Designed a new production process that optimized efficiency and reduced costs
Implemented the new process and monitored its performance over time
Presented the project findings to faculty and peers for feedback and evaluation
Q43. Methods of graduation,
Methods of graduation include traditional classroom learning, online education, vocational training, and apprenticeships.
Traditional classroom learning involves attending lectures, participating in discussions, and completing assignments.
Online education allows students to learn at their own pace through virtual classes and interactive modules.
Vocational training focuses on developing specific skills needed for a particular job or industry.
Apprenticeships provide hands-on tra...read more
Q44. Sop of the product
SOP of the product refers to the Standard Operating Procedure for the production process.
SOP outlines the step-by-step instructions for producing the product.
It includes details on equipment usage, quality control measures, and safety protocols.
SOP helps ensure consistency in product quality and production efficiency.
Example: SOP for manufacturing pharmaceutical tablets would include steps for blending ingredients, compressing tablets, and packaging.
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