Responsive Industries Production Supervisor Interview Questions and Answers

Basic Knowledge of maths

Q1. Technical plant operations and job responsibilities
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Q1. Kiln operation and your organization
Ans. 
I have experience in kiln operation and have implemented efficient processes in my organization.
• Implemented temperature monitoring system to ensure optimal kiln operation

• Developed maintenance schedule to prevent breakdowns and minimize downtime

• Trained staff on proper kiln operation techniques

• Utilized data analysis to improve kiln efficiency and reduce energy consumption
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Q1. Plant and equipment knowledge and family background
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Q1. About heat treatment process
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Q2. About casting process
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Q3. Mechanical metallurgy
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Q1. Type of casting defect and it's solution.
Ans. 
Shrinkage defect caused by improper cooling. Solution is to increase cooling rate or add risers.
• Shrinkage defect occurs due to improper cooling causing the metal to shrink and leave voids in the casting.

• Solution is to increase cooling rate or add risers to provide additional molten metal to compensate for the shrinkage.

• Other types of casting defects include porosity, cold shuts, misruns, and hot tears.

• Porosity is cause...read more
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Q2. Getting design and die devlopment .
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Q3. Degassing process and why it's necessary.
Ans. 
Degassing is the process of removing dissolved gases from liquids to prevent defects and improve product quality.
• Dissolved gases can cause defects in products such as bubbles or porosity.

• Degassing is commonly used in the production of metals, plastics, and electronics.

• Methods of degassing include vacuum degassing, sparging, and membrane degassing.

• Degassing can also improve the shelf life and taste of food and beverages...read more
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Q4. Die casting process parameters and it's calculation.
Ans. 
Die casting process parameters include temperature, pressure, and cycle time.
• Temperature: affects the fluidity of the metal and the quality of the casting.

• Pressure: determines the filling speed and the density of the casting.

• Cycle time: affects the productivity and the quality of the casting.

• Calculation involves determining the optimal values for each parameter based on the specific alloy and part design.

• Factors such a...read more
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Q5. Mejor improvement project.
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Q6. Shrinkage defect and it's prevention process.
Ans. 
Shrinkage defect is a common casting defect caused by the solidification of metal.
• Shrinkage defect occurs when the metal solidifies and shrinks before filling the entire mold cavity.

• It can be prevented by increasing the pouring temperature, using risers, and modifying the mold design.

• Proper gating and venting can also help prevent shrinkage defects.

• Examples of shrinkage defects include shrinkage porosity and shrinkage
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Q7. HPDC pressure and velocity calculation.
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Q1. Why do you want to change this job.
Ans. 
Looking for new challenges and opportunities to grow professionally.
• Seeking a more challenging role that aligns with my career goals

• Interested in exploring new technologies and industries

• Want to work in a more collaborative and innovative environment

• Looking for better work-life balance and career advancement opportunities
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Q1. What made you think you will be employed? Ans: I have the right insights needed for the job
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Q2. Hope you won't quit a month after being employed? Ans: No,I won't
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Q3. What made you apply for this job? Ans: I really want to help this company grow.
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Q1. Tell me about yourself
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Q2. Tell me about process ?. Raw materials?
Ans. 
Raw materials are the inputs used in a production process.
• Raw materials are the basic components used in a production process.

• They can be natural resources like wood, minerals, or agricultural products like wheat, cotton, etc.

• They can also be synthetic materials like plastics, chemicals, etc.

• The quality of raw materials affects the quality of the final product.

• Raw materials need to be sourced, inspected, and stored pro
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Q3. How many workers handling?
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Q4. Salary exceptional? Are u know hindi
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Q1. Technical manufacturing process
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