ACC Production Interview Questions and Answers

Q1. Manufacturing process
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Q2. What is raw material
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Raw material is the basic material used in the production of goods.
• Raw material is the primary substance or component used to manufacture products.

• It can be natural resources like wood, metal, or minerals.

• It can also be processed materials like chemicals or plastics.

• Raw materials are transformed into finished products through manufacturing processes.
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Q3. What is clinker
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Clinker is a nodular material produced during the cement manufacturing process.
• Clinker is a key ingredient in the production of cement.

• It is formed by heating limestone, clay, and other materials in a kiln.

• The cooled clinker is then ground into a fine powder to produce cement.

• The quality of clinker greatly affects the quality of the final cement product.
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Q4. What is packing plant kapisity
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Packing plant capacity refers to the maximum amount of products that can be processed and packaged in a plant within a specific time frame.
• Packing plant capacity is usually measured in units per hour or units per day.

• It is important for production engineers to optimize the packing plant capacity to meet demand and maximize efficiency.

• Factors that can affect packing plant capacity include equipment efficiency, productio
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Q5. What is coal mill kapisity
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Coal mill capacity refers to the maximum amount of coal that can be processed by the mill in a given time period.
• Coal mill capacity is typically measured in tons per hour or tons per day.

• It is important for production engineers to optimize coal mill capacity to meet production demands.

• Factors affecting coal mill capacity include the type of coal, moisture content, and mill design.

• Increasing coal mill capacity can invol...read more
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Q1. What is ball mill
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A ball mill is a type of grinder used to grind and blend materials for use in mineral dressing processes, paints, pyrotechnics, ceramics, and selective laser sintering.
• Consists of a hollow cylindrical shell rotating about its axis

• The axis of the shell may be horizontal or at a small angle to the horizontal

• The grinding media is the balls, which may be made of steel, stainless steel, ceramic, or rubber

• The inner surface o...read more
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Q2. What is raw mill
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Raw mill is a machine used in cement production to grind raw materials into a fine powder before being used in the kiln.
• Raw mill is used in the cement industry to grind raw materials like limestone, clay, and iron ore into a fine powder.

• The powdered raw materials are then blended and heated in a kiln to form clinker, which is the intermediate product in cement production.

• Common types of raw mills include ball mills, ro...read more
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Q1. Basics about cement industry
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Q1. What is the benefits bonus or pf
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Benefits, bonus, and PF (Provident Fund) are important components of an employee's compensation package.
• Benefits typically include health insurance, retirement plans, paid time off, and other perks provided by the employer.

• Bonuses are additional payments given to employees based on performance, company profits, or other criteria.

• Provident Fund (PF) is a mandatory retirement savings scheme in India, where both the emplo...read more
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Q2. What is the salary
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Q1. Tell me about about yourself?family background.
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Q2. Since I was from caustic chlorine background so they asked me about cl2 emergency handling ,TLV value
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Q3. Hcl synthesis process,and it's interlock ,problem in hcl furnace,
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Q1. What will happen when flow of cooling water reduces in furnace?
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Q2. What is the impact when freon compressor got tripped and what to do ?
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Technical questions, analysis skill

Q1. What manpower management
Ans. 
Manpower management involves effectively organizing and coordinating the workforce to ensure optimal productivity.
• Developing work schedules and assigning tasks based on skill sets

• Monitoring employee performance and providing feedback for improvement

• Ensuring adequate training and development opportunities for employees

• Implementing strategies to improve employee morale and motivation

• Managing staffing levels to meet produ...read more
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Q2. What's operations and your sop
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Operations refer to the daily activities involved in running a production process, while SOP (Standard Operating Procedure) is a set of step-by-step instructions to carry out those operations.
• Operations involve the actual execution of tasks in a production process

• SOP provides a detailed guide on how to perform those tasks consistently and efficiently

• Operations are dynamic and may change based on various factors, while ...read more
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Q3. What's u r skill off working style for specific details
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Q1. What reason of pin hole in sanitary ware products.
Ans. 
Pin holes in sanitary ware products can be caused by various reasons.
• Presence of impurities in the raw materials used for manufacturing

• Inadequate mixing of raw materials

• Improper firing temperature or duration

• Poor glaze quality

• Inadequate cleaning of molds

• Inadequate drying time

• Inadequate pressure during casting

• Presence of air bubbles in the casting material

• Poor quality control measures

• Environmental factors such as humidi
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Q2. Howmany typs of crack
Ans. 
There are several types of cracks that can occur in materials.
• Fatigue cracks

• Corrosion cracks

• Thermal fatigue cracks

• Brittle cracks

• Overload cracks
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Q1. Cement precess technical data optimization
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Q1. Technical data and optimization
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General methametics and basics of chemical engineering

Q1. Fluid dynamics heat transfer material balance
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Q2. Plant safety and quality control
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Q1. Personal details and general HR questions
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