India Cements Production Engineer Interview Questions and Answers

Q1. Technical manufacturing process
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Q1. What reason of pin hole in sanitary ware products.
Ans. 
Pin holes in sanitary ware products can be caused by various reasons.
• Presence of impurities in the raw materials used for manufacturing

• Inadequate mixing of raw materials

• Improper firing temperature or duration

• Poor glaze quality

• Inadequate cleaning of molds

• Inadequate drying time

• Inadequate pressure during casting

• Presence of air bubbles in the casting material

• Poor quality control measures

• Environmental factors such as humidi
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Q2. Howmany typs of crack
Ans. 
There are several types of cracks that can occur in materials.
• Fatigue cracks

• Corrosion cracks

• Thermal fatigue cracks

• Brittle cracks

• Overload cracks
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Q1. Good training provided and course designed as per plant requirements.
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Q1. What is the benefits bonus or pf
Ans. 
Benefits, bonus, and PF (Provident Fund) are important components of an employee's compensation package.
• Benefits typically include health insurance, retirement plans, paid time off, and other perks provided by the employer.

• Bonuses are additional payments given to employees based on performance, company profits, or other criteria.

• Provident Fund (PF) is a mandatory retirement savings scheme in India, where both the emplo...read more
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Q2. What is the salary
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Q1. Type of casting defect and it's solution.
Ans. 
Shrinkage defect caused by improper cooling. Solution is to increase cooling rate or add risers.
• Shrinkage defect occurs due to improper cooling causing the metal to shrink and leave voids in the casting.

• Solution is to increase cooling rate or add risers to provide additional molten metal to compensate for the shrinkage.

• Other types of casting defects include porosity, cold shuts, misruns, and hot tears.

• Porosity is cause...read more
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Q2. Getting design and die devlopment .
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Q3. Degassing process and why it's necessary.
Ans. 
Degassing is the process of removing dissolved gases from liquids to prevent defects and improve product quality.
• Dissolved gases can cause defects in products such as bubbles or porosity.

• Degassing is commonly used in the production of metals, plastics, and electronics.

• Methods of degassing include vacuum degassing, sparging, and membrane degassing.

• Degassing can also improve the shelf life and taste of food and beverages...read more
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Q4. Die casting process parameters and it's calculation.
Ans. 
Die casting process parameters include temperature, pressure, and cycle time.
• Temperature: affects the fluidity of the metal and the quality of the casting.

• Pressure: determines the filling speed and the density of the casting.

• Cycle time: affects the productivity and the quality of the casting.

• Calculation involves determining the optimal values for each parameter based on the specific alloy and part design.

• Factors such a...read more
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Q5. Mejor improvement project.
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Q6. Shrinkage defect and it's prevention process.
Ans. 
Shrinkage defect is a common casting defect caused by the solidification of metal.
• Shrinkage defect occurs when the metal solidifies and shrinks before filling the entire mold cavity.

• It can be prevented by increasing the pouring temperature, using risers, and modifying the mold design.

• Proper gating and venting can also help prevent shrinkage defects.

• Examples of shrinkage defects include shrinkage porosity and shrinkage
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Q7. HPDC pressure and velocity calculation.
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Q1. Why do you want to change this job.
Ans. 
Looking for new challenges and opportunities to grow professionally.
• Seeking a more challenging role that aligns with my career goals

• Interested in exploring new technologies and industries

• Want to work in a more collaborative and innovative environment

• Looking for better work-life balance and career advancement opportunities
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Q1. Technical questions related to Kiln operation, Shutdown planning, coal planning, Budget preparation etc
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Q1. Basic cement plant related questions
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Online exam with approximately 220 questions related to Aptitude, behaviour questions and General English language questions

Q1. With Plant manager discussion about management skills
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Q1. Salary negotiation and general family related questions
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Q1. Cement precess technical data optimization
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Q1. Technical data and optimization
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Q1. Questions about casting welding and steel .
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Q2. Questions from steel and casting
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Q1. About yourself and your family background
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