Everest Industries Production Engineer Interview Questions and Answers

Plastic material properties are important for production engineers to understand.

• Plastics can be classified as thermoplastics or thermosetting plastics.

• Thermoplastics can be melted and reformed multiple times, while thermosetting plastics cannot.

• Plastics have different properties such as strength, flexibility, and resistance to heat and chemicals.

• The properties of plastics can be altered by adding fillers or additives.

• ...read more

The number of sizes used in production depends on the machine and the product being manufactured.

• The number of sizes used in production varies depending on the machine and product

• Different machines may require different sizes for production

• The number of sizes used can be determined by analyzing the production process and the machine specifications

Shrinkage defect caused by improper cooling. Solution is to increase cooling rate or add risers.

• Shrinkage defect occurs due to improper cooling causing the metal to shrink and leave voids in the casting.

• Solution is to increase cooling rate or add risers to provide additional molten metal to compensate for the shrinkage.

• Other types of casting defects include porosity, cold shuts, misruns, and hot tears.

• Porosity is cause...read more

Degassing is the process of removing dissolved gases from liquids to prevent defects and improve product quality.

• Dissolved gases can cause defects in products such as bubbles or porosity.

• Degassing is commonly used in the production of metals, plastics, and electronics.

• Methods of degassing include vacuum degassing, sparging, and membrane degassing.

• Degassing can also improve the shelf life and taste of food and beverages...read more

Die casting process parameters include temperature, pressure, and cycle time.

• Temperature: affects the fluidity of the metal and the quality of the casting.

• Pressure: determines the filling speed and the density of the casting.

• Cycle time: affects the productivity and the quality of the casting.

• Calculation involves determining the optimal values for each parameter based on the specific alloy and part design.

• Factors such a...read more

Shrinkage defect is a common casting defect caused by the solidification of metal.

• Shrinkage defect occurs when the metal solidifies and shrinks before filling the entire mold cavity.

• It can be prevented by increasing the pouring temperature, using risers, and modifying the mold design.

• Proper gating and venting can also help prevent shrinkage defects.

• Examples of shrinkage defects include shrinkage porosity and shrinkage

Looking for new challenges and opportunities to grow professionally.

• Seeking a more challenging role that aligns with my career goals

• Interested in exploring new technologies and industries

• Want to work in a more collaborative and innovative environment

• Looking for better work-life balance and career advancement opportunities

I have experience in kiln operation and have implemented efficient processes in my organization.

• Implemented temperature monitoring system to ensure optimal kiln operation

• Developed maintenance schedule to prevent breakdowns and minimize downtime

• Trained staff on proper kiln operation techniques

• Utilized data analysis to improve kiln efficiency and reduce energy consumption