Le Mei Plastic Manufacturing Interview Questions and Answers

ECN plays a crucial role in PPAP by ensuring that any changes made to the product or process are properly documented and approved.

• ECN stands for Engineering Change Notice

• PPAP stands for Production Part Approval Process

• ECN is used to document any changes made to the product or process

• ECN ensures that all changes are properly reviewed and approved before implementation

• ECN helps to maintain consistency and quality in the ...read more

PSW stands for Production Part Approval Process. It is a process used in manufacturing to ensure that a product meets the required specifications.

• The first stage is planning and preparation.

• The second stage is design and development.

• The third stage is validation and testing.

• The fourth stage is production and monitoring.

• The final stage is analysis and improvement.

• Examples of PSW documents include control plans, process

D5 & D6 are critical steps in 8D report for identifying root cause and implementing corrective actions.

• D5 involves identifying the root cause of the problem using tools like Fishbone diagram, 5 Whys, etc.

• D6 involves implementing corrective actions to prevent recurrence of the problem.

• Both D5 and D6 are crucial for ensuring long-term effectiveness of the corrective actions.

• Without proper identification of root cause (D5...read more

PFD stands for Process Flow Diagram while PFC stands for Process Flow Chart.

• PFD is a schematic representation of a process system showing the equipment, piping, and instrumentation.

• PFC is a graphical representation of a process system showing the sequence of steps involved in a process.

• PFD is used to understand the overall process flow and identify potential hazards.

• PFC is used to identify the steps involved in a proce...read more

Scatter diagram is a graphical tool used to display the relationship between two variables.

• It shows the correlation between two variables on a graph.

• It helps in identifying patterns and trends in data.

• It is useful in identifying the cause and effect relationship between two variables.

• It is commonly used in quality control to identify the relationship between two process variables.

• Example: A scatter diagram can be used ...read more

MSA stands for Measurement System Analysis, which is a statistical method used to determine the variation in measurement processes.

• MSA is used to evaluate the accuracy and precision of a measurement system.

• It helps to identify the sources of variation in the measurement process.

• MSA is commonly used in manufacturing and quality control processes.

• Examples of MSA tools include Gage R&R, ANOVA, and Attribute Agreement Anal

DMAIC is a problem-solving methodology used in Six Sigma to improve processes and reduce defects.

• DMAIC stands for Define, Measure, Analyze, Improve, and Control.

• It is a structured approach to problem-solving that helps identify and eliminate root causes of defects.

• DMAIC is used to improve processes, reduce costs, and increase customer satisfaction.

• Example: A company uses DMAIC to reduce defects in their manufacturing p...read more

Time study is done to analyze and improve the efficiency of a process by measuring the time taken for each task.

• To identify and eliminate unnecessary steps or tasks in a process

• To determine the standard time required to complete a task

• To establish productivity benchmarks and goals

• To identify bottlenecks and areas for improvement

• To optimize resource allocation and scheduling

• To improve overall process efficiency and prod

A Process Engineer is responsible for designing, implementing, and optimizing manufacturing processes to improve efficiency and quality.

• Designing and developing manufacturing processes

• Identifying areas for process improvement

• Optimizing processes to increase efficiency and reduce costs

• Ensuring compliance with safety and quality standards

• Collaborating with cross-functional teams to implement process changes

• Analyzing data...read more

APQP is Advanced Product Quality Planning used in automotive industry. It has 5 phases. FMEA is performed in the Design and Process phases.

• APQP is a structured approach to product development and manufacturing.

• It is used in the automotive industry to ensure quality and customer satisfaction.

• APQP consists of 5 phases: Planning, Product Design, Process Design, Product and Process Validation, and Launch.

• FMEA (Failure Mode...read more

OEE stands for Overall Equipment Efficiency. It is a measure of how effectively a manufacturing process is utilized.

• OEE is calculated by multiplying Availability, Performance, and Quality factors.

• Availability measures the percentage of time the equipment is available for production.

• Performance measures the speed at which the equipment operates compared to its designed speed.

• Quality measures the percentage of good-quali...read more