Carborundum Universal Limited Production Manager Interview Questions and Answers

Q1. Process related
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Q2. Process management
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Q3. Production manufacturing
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Q4. Production executive related
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Q5. Plastics recycling management
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Q1. As usual, it starts from 1. About urfelf 2. Technical background 3. Related to past exp 4. Related to furnace and its type. 5. Real time situation reaction text. 6. Problem solving ability 7. Evaluation...read more
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Q1. Related to past and current experience
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1. Number series
2. Coding and decoding
3. Find the odd one out
4. Statement and conclusion

Q1. Sap, hera dcs, jsa, job reponcibility, unit operation
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Q1. Hindalco why joining
Ans. 
I am joining Hindalco because of its strong reputation in the industry and the opportunities it offers for growth and development.
• Hindalco is a renowned company in the production industry with a strong track record of success.

• I am impressed by Hindalco's commitment to innovation and continuous improvement.

• The company offers excellent career growth opportunities and a supportive work environment.

• I believe that joining H...read more
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Q2. Current rool and job responsbility
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Q1. Cycle time Alloy grade Melting point Self induction. Etc.
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Q2. How to dross excess control?
Ans. 
Dross excess control can be achieved by implementing proper process controls and regular maintenance.
• Regularly inspect and clean equipment to prevent buildup of dross

• Implement process controls to minimize dross formation

• Train employees on proper handling and disposal of dross

• Monitor and analyze production data to identify areas for improvement

• Collaborate with suppliers to ensure quality materials with minimal dross

• Util...read more
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Q3. How to reduce rejection?
Ans. 
To reduce rejection, focus on improving quality control measures and training employees.
• Implement a thorough quality control process to catch defects early on

• Train employees on proper production techniques and quality standards

• Regularly review and analyze rejection data to identify patterns and areas for improvement

• Collaborate with suppliers to ensure they are meeting quality standards

• Invest in new technology or equipm...read more
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Q4. How to fuel consumption control?
Ans. 
Fuel consumption control can be achieved through proper planning, monitoring, and maintenance.
• Develop a fuel consumption plan based on historical data and projected usage

• Monitor fuel usage regularly and identify any deviations from the plan

• Implement maintenance programs to ensure vehicles and equipment are operating efficiently

• Train drivers and operators on fuel-efficient driving techniques

• Consider alternative fuel sou...read more
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Q5. How to control manpower excess?
Ans. 
To control manpower excess, proper planning, forecasting, and monitoring are necessary.
• Analyze production data to determine the required workforce

• Implement flexible work arrangements like part-time or temporary employment

• Cross-train employees to perform multiple tasks

• Monitor employee attendance and productivity

• Implement a hiring freeze or reduce overtime

• Consider outsourcing or automation as alternatives

• Communicate with...read more
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Q6. How can control fuel consumption, manpower, charging time reduce and rejection controlled?
Ans. 
Fuel consumption, manpower, charging time, and rejection can be controlled through proper planning and implementation of efficient processes.
• Implementing a fuel-efficient driving policy and regular maintenance of vehicles can reduce fuel consumption.

• Proper scheduling and allocation of manpower can optimize productivity and reduce unnecessary labor costs.

• Investing in fast charging technology and optimizing charging sche...read more
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A task or task assigned to someone as part of a job or course of study