Adient Product Engineer Interview Questions and Answers

Manpower in shift can be handled by proper planning, communication, training, and monitoring.

• Create a shift schedule that ensures adequate coverage and proper distribution of workload.

• Communicate clearly with employees about their shift timings, responsibilities, and expectations.

• Provide training to employees on their roles and responsibilities during the shift.

• Monitor the performance and productivity of employees duri...read more

The project involved designing and implementing a new production process to improve efficiency and reduce costs.

• Identify areas for improvement in current production process

• Research and analyze different production methods and technologies

• Design and implement new production process

• Test and optimize the new process for efficiency and cost-effectiveness

Overcoming is the act of successfully dealing with or overcoming a challenge, obstacle, or difficulty.

• Identifying the challenge or obstacle

• Developing a plan or strategy to address it

• Taking action to implement the plan

• Persisting through setbacks or failures

• Learning from the experience to improve future outcomes

Motors convert electrical energy into mechanical energy, while generators convert mechanical energy into electrical energy.

• Motors use electricity to produce motion, while generators use motion to produce electricity

• Motors have a rotor that spins within a stator, while generators have a rotor that is turned by an external force

• Examples of motors include electric fans and washing machines, while examples of generators in

Line balancing is the process of assigning tasks to workstations in a way that evens out the workload and maximizes efficiency.

• Involves distributing workload evenly among workstations

• Minimizes idle time and bottlenecks

• Improves productivity and efficiency

• Example: In an assembly line, tasks are allocated to different stations to ensure smooth flow of production

TPM pillars are key principles for Total Productive Maintenance, leading to improved equipment reliability and productivity.

• Pillar 1: Autonomous Maintenance - Involving operators in routine maintenance tasks to prevent breakdowns.

• Pillar 2: Planned Maintenance - Scheduled maintenance activities to keep equipment in optimal condition.

• Pillar 3: Quality Maintenance - Ensuring equipment is capable of producing quality produ...read more

5s is a methodology used to organize a workplace for efficiency and effectiveness by identifying and storing items used, maintaining the area and items, and sustaining the new order.

• Sort: Separate necessary items from unnecessary ones.

• Set in order: Arrange necessary items in a logical and efficient manner.

• Shine: Clean and inspect the work area regularly.

• Standardize: Establish standards and procedures for maintaining th...read more

Bottlenecks are points in a process where the flow of work is impeded or slowed down, causing delays and inefficiencies.

• Bottlenecks can occur due to limited resources, such as equipment or manpower

• Identifying and addressing bottlenecks is crucial for improving overall productivity

• Examples of bottlenecks include a machine that frequently breaks down, causing a backlog in production

• Implementing strategies like cross-trai...read more