LV Switchgear Product Design Engineer / Sr. Engineer

Job Title: LV Switch Gear Product Design Engineer / Sr. Engineer
Location: Mumbai 2x, Jalgaon 1x
Department: Product Development / Design Engineering

Job Summary

We are seeking a creative and detail-oriented LV Switchgear Product Design Engineer to join our team at Spectrum Electrical Industries Limited. The ideal candidate will be responsible for designing, developing, and optimizing innovative electrical switchgear products and components to meet customer and manufacturing requirements. This role involves close collaboration with cross-functional teams, including manufacturing, quality, procurement, testing and vendors to ensure product designs are functional, cost-effective, and aligned with company standards.

Key Responsibilities

1. Product Design & Development
• Create 2D and 3D models and detailed drawings for new and existing products using CAD software.
• Develop innovative product solutions while adhering to technical specifications and project constraints.
• Conduct design feasibility studies and ensure compliance with customer requirements and standards.
• Compare competitor products, features, benchmarking and decide on product design concepts & productivity (Quality Value Engineering)
• Develop Electrical products & components for Wiring Devices (modular Switch / Socket ranges), MCB, RCCB, RCBO, MCCB, Metal concealed boxes, Distribution Boards etc.

2. Collaboration with Cross-Functional Teams

• Work closely with manufacturing teams to ensure the feasibility of designs for mass production.
• Coordinate with procurement and vendors to source materials and components.
• Collaborate with quality assurance to meet regulatory and safety standards.
• Develop necessary product / component Quality Assurance Plans with Quality team
• Work with other departments on processes of APQP, Design FMEA, Process FMEA, carry out Design reviews, Product validation testing etc.
• Manage product designs, drawings and manage Engineering Change notes (ECN)
• Develop suitable product packaging for its storage, handling (end to end)
• Prepare, plan and execute annual product surveillance audits to ensure product quality and performance & decide on improvement actions
• Carry out vendors technical audits as and when required
• Use 3D models, develop RPT prototypes, check product look, feel and performance to faster product development
• Prepare & execute annual productivity plan & achieve targeted productivity through design improvements
• Work on component standardization / optimization and product platformization to rationalize component development
• Create, maintain SAP material codes, ensure correct BOM for all products with support from SAP team
• Organize / Manage the Technical function for various product ranges
• Informs general Management of technical problems faced by the customers, in particular concerning industrial and technological modifications & take appropriate actions to resolve the problems for customer satisfaction
• Ensure reliability, availability, maintainability, and safety of products, systems and operation support through product designs, simulations etc.

3. Prototyping & Testing

• Create prototypes for product validation and testing.
• Conduct performance tests, analyze data, and implement improvements.

4. Documentation

• Prepare and maintain design documentation, including specifications, BOMs (Bill of Materials), and user manuals.
• Provide support during the product lifecycle, from concept to production and maintenance phases.
• Manage product launch and product withdrawal process as per alignment with marketing / customers.

5. Continuous Improvement

• Participate in design reviews and implement feedback to optimize product performance and manufacturing efficiency.
• Stay updated on emerging trends, technologies, and standards in product design and manufacturing.

Qualifications & Skills

• Education:
  Bachelor's degree in Electrical Engineering or a related field in product design.
• Experience:
• Minimum of 2-7 years of experience in electrical product designs or a similar role in the manufacturing or electrical industry.
• Experience in designing products & components for MCB, RCCB, RCBO, MCCB & WD is required.
• Technical Skills:
• Product application knowledge for Wiring devices, MCB, RCCB, RCBO, MCCB etc.
• Proficiency in CAD software (e.g., AutoCAD, SolidWorks, CATIA).
• Knowledge of simulation tools for stress, thermal, and flow analysis.
• Familiarity with manufacturing processes like injection moulding, stamping, fabrication, powder coating, and assembly.
• Soft Skills:
• Strong problem-solving skills and attention to detail.
• Excellent communication and teamwork abilities.
• Ability to manage multiple projects and meet deadlines.