10+ Apcotex Industries Interview Questions and Answers

TTR stands for Total Thickness Range and is required for powder coating process to ensure proper adhesion and durability.

• TTR is the range of thickness of the substrate and any coatings applied to it

• It is important for powder coating as it ensures proper adhesion and durability

• If the TTR is too large, the coating may not adhere properly or may crack and peel over time

• Examples of substrates with varying TTR include aluminum extrusions and steel sheets

Detection and prevention poka-yoke refers to the use of techniques to identify and prevent errors in a process.

• Poka-yoke is a Japanese term for mistake-proofing

• Detection poka-yoke involves identifying errors as they occur

• Prevention poka-yoke involves designing processes to prevent errors from occurring

• Examples of poka-yoke include using checklists, color-coding, and physical barriers

• Poka-yoke can improve quality, reduce waste, and increase efficiency

Prepare a pH buffer solution as per defined standard in tablet.

• Determine the required pH value and buffer capacity

• Select the appropriate buffer system and calculate the required amounts of buffer components

• Dissolve the buffer components in water and adjust the pH as necessary

• Check the pH and adjust if necessary

• Filter the solution and store in a clean container

• Use a calibrated pH meter to verify the pH of the solution

Decrease in pH can occur due to various factors in conversion coating.

• Decrease in pH can be caused by the addition of an acid or acidic solution.

• Presence of reactive metals in the coating can lead to a decrease in pH.

• Contamination by organic materials or impurities can also lower the pH.

• Chemical reactions during the conversion coating process may result in pH decrease.

• Examples of conversion coatings include phosphating, chromating, and anodizing.

To cross verify 0.1 normality H2SO4, use a standard solution of NaOH and an indicator.

• Prepare a standard solution of NaOH of known concentration.

• Add a few drops of an indicator such as phenolphthalein to the H2SO4 solution.

• Titrate the H2SO4 solution with the NaOH solution until the endpoint is reached.

• The endpoint is when the indicator changes color, indicating that all the H2SO4 has reacted with the NaOH.

• Calculate the normality of the H2SO4 solution using the formula: Normal...read more

To prepare 0.1 N H2SO4 & NaOH, calculate the required amount of solute and dissolve it in distilled water.

• Calculate the molar mass of H2SO4 and NaOH

• Determine the required amount of solute using the formula: N = (W/M) x (1000/V)

• Dissolve the calculated amount of solute in distilled water to make 1 liter of solution

• Standardize the solution using a primary standard

• Use a burette to measure the volume of solution needed for experiments

PLC stands for Programmable Logic Controller, which is a digital computer used for automation of electromechanical processes.

• PLC is used to control machinery in manufacturing processes, such as assembly lines, robotic devices, or any activity that requires high reliability control.

• It is programmed using a specialized computer language, typically ladder logic or function block diagram.

• PLCs are commonly used in industries like automotive, food processing, and packaging.

• Examples...read more

There are various types of sensors used for different purposes.

• Temperature sensors (e.g. thermocouples, thermistors)

• Pressure sensors (e.g. piezoelectric sensors)

• Motion sensors (e.g. accelerometers, gyroscopes)

• Proximity sensors (e.g. ultrasonic sensors)

• Light sensors (e.g. photodiodes, phototransistors)

A relay holding circuit diagram is used to keep the relay in the energized state even after the control signal is removed.

• The circuit typically includes a holding contact that maintains the relay coil energized.

• A latching relay can also be used for holding without continuous power supply.

• Examples: ladder logic diagram with a holding contact, latching relay circuit diagram.