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Tata Steel

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Updated 14 Dec 2024
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Q1. What is the main role of Junior engineer in Electrical maintenance and How to provide the company facilities ?

Ans.

Junior engineer in Electrical maintenance plays a crucial role in ensuring smooth functioning of electrical systems and providing necessary facilities to the company.

  • Assist in the maintenance and repair of electrical systems and equipment

  • Perform routine inspections to identify potential issues and ensure compliance with safety regulations

  • Collaborate with senior engineers to develop and implement maintenance plans

  • Provide technical support to other departments as needed

  • Ensure a...read more

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Q2. 1.what is composite error and ratio error in current transformer?

Ans.

Composite error and ratio error are two types of errors in current transformers.

  • Composite error is the combination of ratio error and phase angle error in a current transformer.

  • Ratio error is the difference between the actual turns ratio and the specified turns ratio of a current transformer.

  • Phase angle error is the angular difference between the primary and secondary currents of a current transformer.

  • Composite error and ratio error affect the accuracy of current measurement ...read more

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Q3. Percentage of carbon presence in cast iron

Ans.

The percentage of carbon presence in cast iron varies from 2.1% to 6.67% depending on the type of cast iron.

  • Cast iron is classified into four types based on its carbon content: white, gray, ductile, and malleable.

  • White cast iron has the highest carbon content, ranging from 2.1% to 6.67%.

  • Gray cast iron has a lower carbon content, ranging from 2.5% to 4%.

  • Ductile cast iron has a carbon content of 3.2% to 4.1%.

  • Malleable cast iron has the lowest carbon content, ranging from 2.2% t...read more

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Q4. What is the unit of electric current

Ans.

The unit of electric current is Ampere (A).

  • Electric current is the flow of electric charge.

  • Ampere is named after the French physicist Andre-Marie Ampere.

  • One Ampere is defined as the flow of one Coulomb of charge per second.

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Q5. If u r seated in the car in heavy rain fall suddenly High voltage spike droup on the car ...how many chance to alive ? How ?

Ans.

The chance of survival depends on various factors such as insulation, grounding, and the strength of the electrical surge.

  • The chance of survival depends on the insulation of the car, as it acts as a barrier against electrical current.

  • If the car is properly grounded, it can help dissipate the electrical surge and reduce the risk of injury.

  • The strength of the electrical surge also plays a crucial role in determining the chance of survival.

  • If the car has safety features like lig...read more

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Q6. what is the meaning of ultrasonic testing and why we do ultrasonic testing and discribe the procedure of ultrasonic testing.

Ans.

Ultrasonic testing is a non-destructive testing method that uses high-frequency sound waves to detect flaws or defects in materials.

  • Ultrasonic testing is used to detect internal flaws or defects in materials such as cracks, voids, and inclusions.

  • The procedure involves sending high-frequency sound waves through the material and measuring the time it takes for the waves to bounce back.

  • The reflected waves are then analyzed to determine the location and size of any defects.

  • Ultras...read more

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Q7. Difference between shutdown and breakdown maintenance.

Ans.

Shutdown maintenance is planned maintenance while breakdown maintenance is unplanned.

  • Shutdown maintenance is scheduled and planned in advance to minimize downtime.

  • Breakdown maintenance is reactive and performed after a failure has occurred.

  • Shutdown maintenance involves inspecting, repairing, and replacing equipment before it fails.

  • Breakdown maintenance involves repairing or replacing equipment after it has failed.

  • Shutdown maintenance is usually more cost-effective than breakd...read more

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Q8. What measures should you take to ensure the safety of both patients and yourself during x-ray procedures?

Ans.

To ensure safety during x-ray procedures, measures include proper shielding, use of protective equipment, and adherence to safety protocols.

  • Use lead aprons, gloves, and thyroid shields to protect yourself from radiation exposure.

  • Ensure patients wear lead aprons to minimize radiation exposure to sensitive areas.

  • Position patients correctly and use immobilization devices to reduce the risk of injury or movement during the procedure.

  • Follow proper radiation safety protocols, such ...read more

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Q9. What are the test done during maintenance of a power transformer?

Ans.

Tests done during maintenance of a power transformer

  • Insulation resistance test

  • Turns ratio test

  • Winding resistance test

  • Oil quality test

  • Partial discharge test

  • Visual inspection

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Q10. 5.What is the difference between power transformer and distribution transformer?

Ans.

Power transformers are used in transmission systems to step up or down voltage, while distribution transformers are used in distribution systems to step down voltage.

  • Power transformers are used in high voltage transmission systems to step up or down voltage for long distance transmission.

  • Distribution transformers are used in low voltage distribution systems to step down voltage for local distribution.

  • Power transformers have higher voltage ratings and power capacities than dis...read more

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Q11. What is TMT steel? What is Fe 500 steel?

Ans.

TMT steel is a type of steel reinforcement used in construction. Fe 500 steel is a specific grade of TMT steel.

  • TMT stands for Thermo-Mechanically Treated steel

  • It is a type of steel reinforcement used in construction to provide strength and durability to concrete structures

  • Fe 500 steel is a specific grade of TMT steel that has a minimum yield strength of 500 N/mm²

  • Fe 500 steel is commonly used in high-rise buildings, bridges, and other critical structures

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Q12. What is milling machine. What is it's specifications and construction. And what is it's working process

Ans.

A milling machine is a tool used to remove material from a workpiece by rotating a cutting tool.

  • Specifications include the size of the table, spindle speed, and horsepower of the motor.

  • Construction includes a base, column, knee, saddle, table, spindle, and overarm.

  • Working process involves securing the workpiece to the table, selecting the appropriate cutting tool, and moving the table and spindle to remove material.

  • Examples of milling machines include vertical, horizontal, an...read more

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Q13. How many types of fire? Ans-There are four types of fire.

Ans.

There are four types of fire: Class A, Class B, Class C, and Class D.

  • Class A fires involve ordinary combustibles like wood, paper, and cloth.

  • Class B fires involve flammable liquids and gases like gasoline and propane.

  • Class C fires involve electrical equipment like appliances and wiring.

  • Class D fires involve combustible metals like magnesium and titanium.

  • Each type of fire requires a different type of extinguisher.

  • It's important to know the type of fire before attempting to ext...read more

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Q14. What is sefty eot crane used

Ans.

A sefty eot crane is used for lifting and moving heavy loads in industrial settings.

  • SEFTY stands for Safe Electronic Function Test System

  • EOT stands for Electric Overhead Traveling

  • The crane is operated by a trained operator using a control panel

  • It is commonly used in manufacturing, construction, and shipping industries

  • Examples of loads that can be lifted include steel beams, shipping containers, and machinery

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Q15. how to control the speed of an EOT crane without VFD?

Ans.

Speed of an EOT crane can be controlled by changing the voltage or frequency of the power supply.

  • By changing the voltage or frequency of the power supply, the speed of the EOT crane can be controlled.

  • This can be achieved by using a transformer to change the voltage or a generator to change the frequency.

  • However, this method is not as efficient as using a VFD.

  • Another option is to use a mechanical system such as a gearbox to control the speed.

  • This method is also not as efficien...read more

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Q16. Difference between igbt mosfet scr

Ans.

IGBT, MOSFET, and SCR are all types of power electronic devices used for switching and controlling electrical power.

  • IGBT stands for Insulated Gate Bipolar Transistor and is commonly used in high power applications such as motor drives and inverters.

  • MOSFET stands for Metal Oxide Semiconductor Field Effect Transistor and is commonly used in low power applications such as mobile devices and computers.

  • SCR stands for Silicon Controlled Rectifier and is commonly used in AC power co...read more

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Q17. Least count of varnier calipers

Ans.

The least count of vernier calipers is the smallest measurement that can be accurately read on the scale.

  • The least count is determined by the number of divisions on the main scale and the vernier scale.

  • It is calculated by dividing the smallest division on the main scale by the number of divisions on the vernier scale.

  • For example, if the smallest division on the main scale is 0.1 mm and the vernier scale has 10 divisions, the least count would be 0.01 mm.

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Q18. What is the type of danger ?

Ans.

The type of danger refers to the specific hazard or risk that poses a threat to safety.

  • Identify the specific hazards or risks present in the workplace

  • Categorize the dangers based on their nature (e.g., physical, chemical, biological)

  • Assess the severity and likelihood of each danger

  • Implement appropriate safety measures to mitigate or eliminate the dangers

  • Regularly review and update safety protocols to address new or emerging dangers

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Q19. What is the unit of magnetic flux

Ans.

The unit of magnetic flux is the Weber (Wb).

  • The unit of magnetic flux is named after the German physicist Wilhelm Eduard Weber.

  • One Weber is equal to one Tesla multiplied by one square meter.

  • The Weber is a derived unit in the International System of Units (SI).

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Q20. What will happen if we will operate on high of low inventory?

Ans.

Operating on high or low inventory can have significant impacts on supply chain performance.

  • High inventory can lead to increased storage costs and obsolescence, while low inventory can result in stockouts and lost sales.

  • Operating on high inventory can also tie up capital that could be used for other investments, while low inventory can lead to increased ordering and transportation costs.

  • The optimal inventory level depends on factors such as demand variability, lead times, and...read more

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Q21. How many types of extinguisher? Ans-There are four types of extinguisher.

Ans.

There are four types of extinguishers: water, foam, powder, and CO2.

  • Water extinguishers are suitable for fires involving paper, wood, and textiles.

  • Foam extinguishers are effective on flammable liquids and electrical fires.

  • Powder extinguishers can be used on most types of fires, including flammable gases.

  • CO2 extinguishers are best for electrical fires and can also be used on flammable liquids.

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Q22. If a patient come with loss of consciousness what you do first. Ans- rbs+ patient history. If rbs low give iv glucose otherwise treat by patient symptoms..And send for investigation.

Ans.

Check RBS and patient history, give IV glucose if RBS is low, treat patient symptoms and send for investigation.

  • Check patient's blood sugar level and medical history

  • If RBS is low, give IV glucose

  • Treat patient's symptoms

  • Send patient for further investigation

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Q23. How the load is distributed by foundation to the soil?

Ans.

The load from foundation is transferred to the soil through a combination of bearing capacity and settlement.

  • The load is distributed through the foundation's base area

  • The soil's bearing capacity determines how much load it can support

  • The load is also distributed through the soil's layers

  • Settlement occurs as the soil compresses under the load

  • Proper soil testing and foundation design are crucial for load distribution

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Q24. What do you mean by instrumentation

Ans.

Instrumentation refers to the use of instruments or devices to measure and control various physical variables.

  • Instrumentation involves the use of sensors, transducers, and other devices to measure physical variables such as temperature, pressure, flow rate, and level.

  • The data collected by instrumentation is used to monitor and control industrial processes, scientific experiments, and other systems.

  • Examples of instrumentation include thermocouples, pressure gauges, flow meters...read more

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Q25. what is hammer?& ball pin hammer?

Ans.

A hammer is a tool used for striking or hitting objects. A ball pin hammer is a type of hammer with a rounded head.

  • A hammer is typically made of a handle and a head, which can be made of various materials such as metal or wood.

  • Hammers are used for tasks such as driving nails, breaking objects, or shaping metal.

  • Ball pin hammers have a rounded head, which allows for more precise striking and reduces the risk of damaging the object being struck.

  • Ball pin hammers are commonly used...read more

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Q26. What is the role inventory in supply chain?

Ans.

Inventory plays a crucial role in supply chain management by ensuring the availability of products, optimizing costs, and minimizing disruptions.

  • Inventory helps in meeting customer demand by ensuring product availability.

  • It acts as a buffer between supply and demand, reducing the risk of stockouts.

  • Inventory management helps in optimizing costs by balancing holding costs and ordering costs.

  • It enables efficient production planning and scheduling.

  • Inventory can be used strategica...read more

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Q27. What is the fireman duty? Ans-fireman duty is handle the emergency situations &save the property, workers, &employees this sode.

Ans.

A fireman's duty is to handle emergency situations and save lives and property.

  • Responding to fire alarms and other emergency calls

  • Operating firefighting equipment and tools

  • Rescuing people and animals from burning buildings

  • Performing search and rescue operations

  • Providing medical assistance to injured individuals

  • Educating the public on fire safety measures

  • Conducting fire inspections to ensure compliance with safety regulations

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Q28. Different types off load applied on long and short steel column

Ans.

Different types of loads applied on long and short steel columns

  • Long columns are more susceptible to buckling under compressive loads

  • Short columns are more susceptible to crushing under compressive loads

  • Long columns are more likely to experience bending under lateral loads

  • Short columns are more likely to experience shear under lateral loads

  • Examples of loads include dead load, live load, wind load, seismic load, etc.

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Q29. What is the main role of Junior engineer in Electrical maintenance and How to provide the company facilities to the Junior engineer.

Ans.

The main role of a Junior Electrical Maintenance Engineer is to assist in the maintenance and repair of electrical systems and equipment.

  • Assist in the maintenance and repair of electrical systems and equipment

  • Perform routine inspections and tests on electrical systems and equipment

  • Troubleshoot and diagnose electrical problems

  • Assist in the installation of new electrical systems and equipment

  • Maintain accurate records of maintenance and repair work

  • Communicate effectively with se...read more

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Q30. What is the working principle of Themocouple & RTD?

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Q31. 6.How to work Buchholz relay in transformer.

Ans.

Buchholz relay is used to protect transformers from faults by detecting gas and oil flow abnormalities.

  • Buchholz relay is installed in the pipe connecting the transformer tank and conservator tank.

  • It operates based on the principle that faults in the transformer generate gases and cause oil flow disturbances.

  • When gas or oil flow abnormalities occur, the relay trips and sends a signal to the control panel to isolate the transformer.

  • It provides protection against faults such as ...read more

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Q32. BMD and SFD of frames with different loading?

Ans.

BMD and SFD are important factors in analyzing frames with different loading.

  • BMD (Bending Moment Diagram) shows the variation of bending moment along the length of the frame.

  • SFD (Shear Force Diagram) shows the variation of shear force along the length of the frame.

  • Frames with different loading will have different BMD and SFD.

  • For example, a frame with a uniformly distributed load will have a parabolic BMD and a linear SFD.

  • Understanding BMD and SFD is crucial in designing and a...read more

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Q33. Mention what are the different kind of cables used for transmissions?

Ans.

Different types of cables used for transmissions include coaxial, twisted pair, fiber optic, and ribbon cables.

  • Coaxial cables are used for high-frequency transmissions and have a copper core surrounded by insulation and a braided shield.

  • Twisted pair cables are used for low-frequency transmissions and have two insulated copper wires twisted together.

  • Fiber optic cables use light to transmit data and are made of glass or plastic fibers.

  • Ribbon cables are used for internal connect...read more

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Q34. what is the principal of ultrasonic testing?

Ans.

Ultrasonic testing uses high frequency sound waves to detect flaws or measure thickness in materials.

  • Ultrasonic waves are sent into the material being tested

  • The waves bounce back differently depending on the material's thickness or any flaws present

  • The reflected waves are analyzed to determine the material's properties

  • Commonly used in non-destructive testing of metals, plastics, and composites

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Q35. What is Hirachi of Hazard control

Ans.

Hirachi of Hazard control is a systematic approach to identify, assess, and control workplace hazards.

  • Hirachi of Hazard control is a method used to manage and reduce workplace hazards.

  • It involves identifying potential hazards, assessing their risks, and implementing control measures.

  • The process includes hazard identification, risk assessment, hazard control, and monitoring.

  • Examples of hazard control measures include implementing safety protocols, providing personal protective...read more

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Q36. What is the optimum working capital ratio essential for steel industry?

Ans.

The optimum working capital ratio for steel industry varies based on factors such as production cycle, inventory turnover, and payment terms.

  • Factors such as production cycle, inventory turnover, and payment terms affect the working capital ratio.

  • The ratio should be high enough to cover operational expenses and maintain liquidity, but not so high that it ties up too much capital.

  • A common benchmark for the steel industry is a working capital ratio of 1.2 to 1.5.

  • However, this ca...read more

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Q37. What step can be taken to optimise working capital?

Ans.

Optimizing working capital can be achieved through various steps such as improving cash flow, reducing inventory levels, and optimizing payment terms.

  • Improve cash flow by implementing efficient cash management practices

  • Reduce inventory levels by implementing just-in-time inventory management

  • Optimize payment terms by negotiating favorable terms with suppliers

  • Implement effective credit management practices to minimize bad debts

  • Streamline accounts receivable and accounts payable...read more

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Q38. Power Tester working and uses.

Ans.

A power tester is a device used to test the functionality and safety of electrical power systems.

  • Power testers are used to check voltage levels, continuity, and resistance in electrical circuits.

  • They are commonly used by electricians, technicians, and engineers in various industries.

  • Power testers can help identify faulty wiring, circuit breakers, and electrical components.

  • They ensure compliance with safety standards and regulations.

  • Examples of power testers include multimeter...read more

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Q39. What Type of pump . What type of vlave.

Ans.

The type of pump can vary depending on the application, such as centrifugal pumps for water circulation or positive displacement pumps for oil transfer. The type of valve can also vary, such as ball valves for on/off control or globe valves for regulating flow.

  • Different types of pumps include centrifugal pumps, positive displacement pumps, and reciprocating pumps.

  • Examples of valves include ball valves, gate valves, and globe valves.

  • The choice of pump and valve depends on fact...read more

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Q40. hydraulics valve create flow, how does pressure build up?

Ans.

Pressure builds up in a hydraulic valve due to resistance to flow and force exerted by the pump.

  • Hydraulic valves control the flow of fluid in a hydraulic system.

  • When the valve is closed, the fluid is blocked and pressure builds up behind the valve.

  • The pressure builds up due to resistance to flow and force exerted by the pump.

  • When the valve is opened, the fluid flows through the valve and the pressure drops.

  • The pressure drop is proportional to the flow rate through the valve.

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Q41. How many provide minimum nos of rod in r.c.c column?

Ans.

The minimum number of rods in an RCC column depends on various factors such as column size, load, and design requirements.

  • The minimum number of rods in an RCC column is determined by the cross-sectional area of the column and the spacing between the rods.

  • The purpose of providing multiple rods is to ensure the structural integrity and strength of the column.

  • The number of rods required can be calculated using the formula: Number of rods = (Cross-sectional area of column / Area ...read more

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Q42. How many types of brake is use in Mining Dumper

Ans.

There are two types of brakes used in mining dumpers: service brakes and parking brakes.

  • Service brakes are used to slow down or stop the dumper while it is in motion.

  • Parking brakes are used to hold the dumper in place when it is parked or stationary.

  • Examples of service brakes include hydraulic brakes and air brakes.

  • Examples of parking brakes include hand brakes and spring brakes.

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Q43. How 3element control system works in drum level control?

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Q44. Overhead conductors and their different specifications

Ans.

Overhead conductors are used to transmit electrical power from one place to another. They come in different specifications based on their application.

  • Overhead conductors are made of aluminum or copper.

  • They are used to transmit electrical power over long distances.

  • The specifications of overhead conductors depend on factors such as the voltage, current, and distance of transmission.

  • Some common types of overhead conductors include ACSR, AAC, and AAAC.

  • ACSR (Aluminum Conductor Ste...read more

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Q45. What is the difference between ideal transformer and practical transformer?

Ans.

Ideal transformer is theoretical with no losses, while practical transformer has losses due to resistance, leakage flux, etc.

  • Ideal transformer has no losses, while practical transformer has losses due to resistance, leakage flux, hysteresis, and eddy currents

  • Ideal transformer has infinite efficiency, while practical transformer has efficiency less than 100%

  • Ideal transformer has no voltage drop, while practical transformer has voltage drop due to resistance

  • Ideal transformer ha...read more

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Q46. 3.Draw single line diagram of distribution system with proper secification.

Ans.

A single line diagram of a distribution system is required with proper specifications.

  • The diagram should show the flow of power from the source to the load

  • It should include all components such as transformers, switchgear, and cables

  • The specifications should include voltage levels, power ratings, and protection devices

  • The diagram should follow standard symbols and conventions

  • Example: A 11 kV distribution system with a 500 kVA transformer and 630 A circuit breaker

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Q47. What is fire? Ans-fire is a exothermic chemical reaction.

Ans.

Fire is a rapid oxidation process that releases heat and light.

  • Fire is a chemical reaction that occurs when fuel, heat, and oxygen are present.

  • It releases energy in the form of heat and light.

  • Fire can spread rapidly and can be dangerous if not controlled.

  • Examples of fuels that can cause fire include wood, gasoline, and natural gas.

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Q48. How much money you have saved from your project, what is the calculation?

Ans.

I have saved $50,000 from my project by implementing cost-saving measures and optimizing production processes.

  • Implemented cost-saving measures such as reducing waste and improving efficiency

  • Optimized production processes to increase output without increasing costs

  • Calculated savings by comparing actual expenses to projected expenses

  • Saved $50,000 in total

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Q49. The difference between distillation column and absorption column. What factor decides the feasibility to use distillation column to separate two components?

Ans.

Distillation column separates components based on boiling points while absorption column separates based on solubility.

  • Distillation column separates components based on their boiling points while absorption column separates based on their solubility in a particular solvent.

  • Distillation column is used when the boiling points of the components to be separated are significantly different.

  • Absorption column is used when the components to be separated have similar boiling points bu...read more

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Q50. What is LEL&UEL? Ans-LEL means lower explousure limit &UEL means upper explousure limit.

Ans.

LEL and UEL are the lower and upper limits of flammable gas or vapor concentration in air that can cause an explosion.

  • LEL is the minimum concentration of a gas or vapor in air that can ignite and burn.

  • UEL is the maximum concentration of a gas or vapor in air that can ignite and burn.

  • The range between LEL and UEL is known as the flammable range.

  • If the concentration of a gas or vapor is below the LEL, it is too lean to burn.

  • If the concentration is above the UEL, it is too rich ...read more

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Q51. 1)Whay are use bearing ,2)types of oil use gear box , 3) converse what type of gear use,

Ans.

Answering questions related to bearings, gearbox oil types, and gear types.

  • Bearings are used to reduce friction and support rotating parts.

  • Types of oil used in gearbox include mineral oil, synthetic oil, and semi-synthetic oil.

  • Converse gears are used to transmit power between two parallel shafts.

  • Other types of gears include spur gears, helical gears, bevel gears, and worm gears.

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Q52. PCC and RCC grades and their classification.

Ans.

PCC and RCC grades are used to classify the strength of concrete.

  • PCC stands for Plain Cement Concrete and is classified into M5, M7.5, M10, M15, M20, M25, M30, M35, M40, M45, M50, M55, M60, and M70 grades based on its compressive strength.

  • RCC stands for Reinforced Cement Concrete and is classified into M15, M20, M25, M30, M35, M40, M45, M50, M55, M60, and M70 grades based on its compressive strength.

  • The higher the grade, the stronger the concrete.

  • For example, M20 grade PCC ha...read more

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Q53. What is safey?

Ans.

Safety is the state of being protected from harm, danger, or injury.

  • Safety refers to the measures taken to prevent accidents, injuries, and hazards.

  • It involves identifying and assessing potential risks and implementing strategies to mitigate them.

  • Safety includes following protocols, guidelines, and regulations to ensure a secure environment.

  • Examples of safety measures include wearing personal protective equipment, maintaining equipment and machinery, implementing emergency re...read more

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Q54. 1 ) What is a working of transformer? 2) What is principle of motor 3) types of motors

Ans.

Questions related to electrical engineering - transformer, motor principle and types of motors.

  • Transformer works on the principle of electromagnetic induction to transfer electrical energy from one circuit to another.

  • Motor principle is based on the interaction between magnetic fields and electric currents to produce rotational motion.

  • Types of motors include AC motors, DC motors, stepper motors, servo motors, etc.

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Q55. Different types of steel sections

Ans.

Steel sections are structural shapes made from steel for construction purposes.

  • I-beams

  • H-beams

  • C-channels

  • Angle sections

  • T-sections

  • Z-sections

  • Box sections

  • Circular sections

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Q56. Why are there straight lengths important in installing a vortex orifice devices

Ans.

Straight lengths are important in installing vortex orifice devices to ensure accurate flow measurement.

  • Straight lengths help to stabilize the flow profile before it reaches the device

  • They prevent turbulence and eddies that can affect the accuracy of the measurement

  • The length required depends on the type of device and the flow conditions

  • For example, a vortex flow meter may require 10 diameters of straight pipe upstream and 5 diameters downstream

  • Proper installation ensures rel...read more

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Q57. What would you say to a patient who was afraid of excessive radiation exposure?

Ans.

Assure the patient that the amount of radiation used is safe and necessary for accurate diagnosis.

  • Explain the benefits of the procedure and how it can help diagnose their condition

  • Assure them that the amount of radiation used is minimal and safe

  • Explain the safety measures taken to minimize radiation exposure

  • Encourage them to ask any questions or voice any concerns they may have

  • Provide them with educational materials or resources to learn more about radiation exposure and safe...read more

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Q58. 4.Why do the dewpoint test in transformer?

Ans.

Dewpoint test is done in transformer to check the moisture content in the insulation oil.

  • Moisture in insulation oil can cause breakdown of transformer insulation

  • Dewpoint test helps to determine the moisture content in the oil

  • It is a preventive maintenance measure to avoid transformer failure

  • The test involves cooling a mirror until dew forms on it, and measuring the temperature at which dew forms

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Q59. what is the procedure of LPT and principal of Dp?

Ans.

LPT is Liquid Penetrant Testing used to detect surface defects. DP is Differential Pressure used to measure flow rate.

  • LPT involves applying a liquid penetrant to the surface of a material and then removing the excess to reveal any surface defects.

  • DP measures the difference in pressure between two points in a system to determine the flow rate.

  • DP can be used in various applications such as measuring the flow rate of fluids in pipes or detecting leaks in a system.

  • Both LPT and DP...read more

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Q60. What facilities you are looking for?

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Q61. How your experience will benefit the supply chain division?

Ans.

My experience in streamlining processes, reducing costs, and improving communication will benefit the supply chain division.

  • I have successfully implemented lean principles in my previous role, resulting in a 20% reduction in lead time.

  • I have experience in negotiating with suppliers to reduce costs while maintaining quality standards.

  • I have implemented a communication plan that improved collaboration between departments and reduced errors.

  • I have experience in using data analyt...read more

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Q62. How do you tackle the honeycomb problems in concrete structure at site?

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Q63. What are different types of waterproofing you know or you have worked with so far?

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Q64. What is the maximum height of RCC structure you have worked on?

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Q65. Are PVC water stoppers effective in arresting leakage in RCC structure?

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Q66. What is safety.

Ans.

Safety is the practice of implementing measures to prevent accidents, injuries, and hazards in order to protect individuals and promote a secure environment.

  • Safety involves identifying and assessing potential risks and hazards.

  • It includes implementing safety protocols, procedures, and guidelines.

  • Safety also involves providing training and education to promote awareness and knowledge.

  • Regular inspections and maintenance are essential for ensuring safety.

  • Emergency preparedness a...read more

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Q67. What is motor in electrical engineering

Ans.

A motor in electrical engineering is a device that converts electrical energy into mechanical energy to produce motion.

  • Motors are commonly used in various applications such as industrial machinery, household appliances, and vehicles.

  • There are different types of motors including AC motors, DC motors, and synchronous motors.

  • Motors consist of a rotor and a stator, with the rotor rotating inside the stator to generate motion.

  • The speed and torque of a motor can be controlled by ad...read more

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Q68. What the final product of blast furnace? What is the composition of the iron produced and the source of high content of P? And how to reduce the content?

Ans.

The final product of a blast furnace is pig iron, which has a high carbon content. The high phosphorus content in iron is sourced from the ore and can be reduced through various methods.

  • The final product of a blast furnace is pig iron, which contains around 3-4% carbon.

  • The high phosphorus content in iron is sourced from the iron ore used in the blast furnace.

  • To reduce the phosphorus content, techniques such as fluxing agents or using low-phosphorus iron ores can be employed.

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Q69. 1.How you can draught any structural tool in AutoCAD and Creo, after taking the geometrical dimensions!? 2.What are the measuring tool use for taking dimensions for any structural tools!?

Ans.

To draft a structural tool in AutoCAD and Creo, you can use the geometrical dimensions provided.

  • Start by creating a new drawing in AutoCAD or Creo.

  • Use the line, circle, and other drawing tools to create the basic shape of the structural tool.

  • Enter the specific dimensions provided into the appropriate fields or use the measuring tools to accurately set the dimensions.

  • Continue adding details and features to the tool, such as holes, fillets, or chamfers.

  • Use the appropriate comma...read more

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Q70. What are the main type of bering. What is bering in mechanical engineering

Ans.

Bearings are mechanical components that reduce friction between moving parts and support rotational or linear motion.

  • Bearings are used in various applications such as automotive, aerospace, industrial machinery, and appliances.

  • The main types of bearings include ball bearings, roller bearings, and plain bearings.

  • Ball bearings use balls to reduce friction and support radial and axial loads.

  • Roller bearings use cylindrical, tapered, or spherical rollers to support heavy loads.

  • Pla...read more

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Q71. 1) what material is used in transformer?

Ans.

The material used in transformers is typically iron or steel.

  • Transformers use a magnetic core made of laminated iron or steel sheets to increase efficiency.

  • The core material is chosen for its magnetic properties and ability to withstand high temperatures.

  • Other materials such as ferrite or amorphous metal may also be used in certain types of transformers.

  • The winding material for the coils is typically copper or aluminum wire.

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Q72. what are active and passive elements (instrumentation)

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Q73. what is tmt full form

Ans.

TMT stands for Thermo-Mechanically Treated. It is a process used to strengthen steel bars for construction purposes.

  • TMT is a type of steel reinforcement bar used in construction.

  • The TMT process involves subjecting the steel bars to heat treatment followed by rapid cooling.

  • This process imparts high strength and ductility to the steel bars, making them suitable for earthquake-resistant structures.

  • TMT bars have a ribbed surface to provide better bonding with concrete.

  • They are wi...read more

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Q74. What is the Treatment of fever at home when medicine are not available? Ans- cold sponging

Ans.

Cold sponging is an effective home remedy for fever when medication is not available.

  • Use lukewarm water and a clean cloth to sponge the body

  • Avoid using cold water as it can cause shivering and increase fever

  • Repeat the process every 2-3 hours to bring down the body temperature

  • Stay hydrated by drinking plenty of fluids

  • Rest and avoid physical exertion

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Q75. Rccb full form and what is use this all ower company

Ans.

RCCB stands for Residual Current Circuit Breaker. It is used in electrical systems to protect against electric shock and fire hazards.

  • RCCB is a type of circuit breaker that detects imbalances in the electrical current flowing through a circuit.

  • It quickly disconnects the power supply when it detects a leakage current, which could indicate a fault or electric shock hazard.

  • RCCBs are commonly used in residential, commercial, and industrial electrical installations to enhance safe...read more

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Q76. What are different types of communication cable used in your industry.

Ans.

Different types of communication cables used in the electrical engineering industry include coaxial cables, twisted pair cables, and fiber optic cables.

  • Coaxial cables: used for high-frequency transmission and commonly used in cable television and computer networks.

  • Twisted pair cables: consists of pairs of insulated copper wires twisted together to reduce electromagnetic interference, commonly used in Ethernet networks.

  • Fiber optic cables: use light pulses to transmit data and ...read more

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Q77. How to calculate the current range of copper cables with respective size

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Q78. Heat transfer rate through walls of different conductivity and of the same area of heat transfer and length

Ans.

Heat transfer rate through walls of different conductivity and of the same area of heat transfer and length

  • Heat transfer rate is directly proportional to the thermal conductivity of the material

  • Thermal conductivity is the ability of a material to conduct heat

  • Materials with high thermal conductivity transfer heat faster than those with low thermal conductivity

  • Heat transfer rate can be calculated using Fourier's law of heat conduction

  • Example: Copper has a higher thermal conduct...read more

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Q79. The name of resistant in unit

Ans.

The name of resistant in unit is Ohm.

  • Ohm is the unit of electrical resistance.

  • It is named after Georg Simon Ohm, a German physicist.

  • The symbol for Ohm is Ω.

  • It is used to measure the resistance of a material or component in an electrical circuit.

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Q80. How does your job role makes you technically sound? Mechanical properties of the alloys and how to test them? Technical achievements in your job field?

Ans.

My job role as a QA QC Engineer has made me technically sound by providing me with in-depth knowledge of mechanical properties of alloys and testing methods.

  • Regularly conducting tests on various alloys to determine their mechanical properties such as strength, hardness, and ductility

  • Utilizing testing methods such as tensile testing, hardness testing, impact testing, and metallography to assess the quality of alloys

  • Analyzing test results to ensure that alloys meet specified st...read more

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Q81. What are the different speed control methods for IM. How to implement these methods practically.

Ans.

Different speed control methods for IM and their practical implementation.

  • The most common method is V/F control.

  • Vector control is another method that provides high accuracy and dynamic response.

  • Direct torque control is a popular method for high-performance applications.

  • Practical implementation involves selecting the appropriate method based on the application requirements and using a suitable motor drive.

  • The motor drive should be programmed with the desired control algorithm ...read more

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Q82. what is the knee point and why it is desired that transformer operates at knee point.

Ans.

The knee point is the point on the magnetization curve where a small increase in voltage causes a large increase in current. It is desired that transformer operates at knee point for better voltage regulation.

  • Knee point is the point on the magnetization curve where the transformer core starts to saturate.

  • At the knee point, a small increase in voltage causes a large increase in current, which can lead to overheating and damage to the transformer.

  • Operating the transformer at th...read more

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Q83. What equipments you have used so far for concreting?

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Q84. What is RTD, types of RTD, Its ranges?

Ans.

RTD stands for Resistance Temperature Detector. It is a type of temperature sensor.

  • RTD measures temperature by detecting the change in resistance of a metal wire as the temperature changes.

  • The most common types of RTD are platinum, nickel, and copper.

  • Platinum RTDs are the most accurate and have the widest temperature range (-200°C to 850°C).

  • Nickel RTDs have a smaller temperature range (-80°C to 260°C) but are less expensive than platinum RTDs.

  • Copper RTDs have the smallest tem...read more

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Q85. What to pay attention to when repairing hydraulic DC valve.

Ans.

Pay attention to cleanliness, proper disassembly, inspection, and reassembly.

  • Ensure cleanliness of the valve and surrounding area.

  • Properly disassemble the valve and inspect all components for wear or damage.

  • Replace any damaged or worn components with new ones.

  • Reassemble the valve carefully, ensuring all components are properly aligned and tightened.

  • Test the valve to ensure proper operation before returning it to service.

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Q86. What is generator in electrical engineering

Ans.

A generator in electrical engineering is a device that converts mechanical energy into electrical energy.

  • Generators use electromagnetic induction to generate electricity

  • They are commonly used in power plants, wind turbines, and portable generators

  • Generators can be powered by various sources such as gasoline, diesel, natural gas, or renewable energy sources like solar or wind

  • They play a crucial role in providing backup power during outages

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Q87. how to optimize the transformer copper & core losses

Ans.

To optimize transformer copper & core losses, one can use efficient design techniques and materials.

  • Use high-quality magnetic materials for the core to reduce core losses.

  • Minimize air gaps in the core to reduce magnetic flux leakage and core losses.

  • Optimize the winding design to reduce copper losses, such as using larger wire sizes and minimizing the length of the winding.

  • Implement proper cooling mechanisms to prevent overheating and reduce losses.

  • Consider using advanced insu...read more

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Q88. HT motor minimum insulation resistance value.

Ans.

Minimum insulation resistance value for HT motor.

  • HT motor insulation resistance should be at least 1 Mega Ohm

  • Insulation resistance should be measured regularly to ensure safety

  • Factors like temperature and humidity can affect insulation resistance

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Q89. What is your favorite engineering subject?

Ans.

My favorite engineering subject is mechanical engineering.

  • I enjoy learning about the principles of mechanics and how they are applied in designing and building machines.

  • I find the study of thermodynamics fascinating, especially in relation to energy conversion and heat transfer.

  • I appreciate the hands-on nature of mechanical engineering, as it allows me to work with tools and prototypes.

  • I am particularly interested in the field of robotics and automation, where mechanical engi...read more

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Q90. Production plan vs achieved production Reports prepared and sent to management

Ans.

Regular reports are prepared and sent to management to compare production plan with achieved production.

  • Reports are prepared on a regular basis to track production progress

  • The reports compare the production plan with the actual production achieved

  • The reports are sent to management for review and decision-making

  • The reports help identify areas of improvement and optimize production processes

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Q91. What problems are faced in case of lack of product planning?

Ans.

Lack of product planning can lead to various problems.

  • Difficulty in meeting customer demands

  • Increased production costs

  • Inability to compete with competitors

  • Waste of resources

  • Inefficient use of time

  • Inability to forecast sales

  • Difficulty in setting prices

  • Inability to identify target market

  • Inability to differentiate from competitors

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Q92. The capital of bihar

Ans.

The capital of Bihar is Patna.

  • The capital city of Bihar is Patna.

  • Patna is the largest city in Bihar.

  • Patna is located on the southern bank of the Ganges River.

  • It is an important center for trade, education, and administration in the state.

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Q93. What is unit of resistance?

Ans.

The unit of resistance is ohm (Ω).

  • Resistance is the opposition to the flow of electric current.

  • Ohm is named after Georg Simon Ohm, a German physicist.

  • The symbol for ohm is the Greek letter omega (Ω).

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Q94. 2.Draw ckt diagram of a.c drive.

Ans.

An AC drive circuit diagram controls the speed of an AC motor by varying the frequency and voltage of the power supplied to it.

  • An AC drive consists of a rectifier, DC link, inverter, and control circuitry.

  • The rectifier converts AC power to DC power, which is stored in the DC link.

  • The inverter converts the DC power back to AC power with variable frequency and voltage.

  • The control circuitry adjusts the frequency and voltage of the output to control the motor speed.

  • Examples of AC...read more

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Q95. What is the emf equation of transformer?

Ans.

The emf equation of a transformer relates the induced voltage to the number of turns in the primary and secondary coils.

  • The emf equation of a transformer is given by: E = N*dΦ/dt, where E is the induced voltage, N is the number of turns, and dΦ/dt is the rate of change of magnetic flux.

  • This equation shows that the induced voltage in a transformer is directly proportional to the number of turns in the coils and the rate of change of magnetic flux.

  • The emf equation is important ...read more

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Q96. What is the acceptance cateria of UT

Ans.

Acceptance criteria of UT refers to the minimum standards that a material or component must meet to be considered acceptable for use.

  • The acceptance criteria of UT is based on the size, shape, and location of the defects found in the material or component being inspected.

  • The criteria may vary depending on the industry and application of the material or component.

  • The acceptance criteria may be specified in codes, standards, or customer requirements.

  • Examples of acceptance criter...read more

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Q97. What is the key factors affecting operations and how briefly describe?

Ans.

Key factors affecting operations include market demand, regulatory compliance, technology advancements, and workforce productivity.

  • Market demand: Fluctuations in demand can impact production levels and profitability.

  • Regulatory compliance: Adherence to safety and environmental regulations is crucial for operations.

  • Technology advancements: Implementing new technologies can improve efficiency and reduce costs.

  • Workforce productivity: Employee training, motivation, and retention a...read more

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Q98. What is the name of train connect in to highvoltage wair.

Ans.

The name of the train connect in to high voltage wire is called a pantograph.

  • Pantographs are devices mounted on the roof of a train that make contact with overhead wires to draw power for the train's operation.

  • They are commonly used in electric trains and trams.

  • Pantographs are designed to maintain a constant contact with the overhead wires while the train is in motion.

  • Examples of trains using pantographs include high-speed trains like the Shinkansen in Japan and the Eurostar ...read more

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Q99. How was any moulding material preparation in 3 type mold box

Ans.

Moulding material preparation in a 3-type mold box involves carefully measuring and mixing the materials before pouring them into the mold.

  • Measure out the required amounts of moulding material components, such as resin and hardener.

  • Mix the components thoroughly according to the manufacturer's instructions to ensure proper curing.

  • Pour the mixed material into the mold box, making sure to eliminate any air bubbles for a smooth finish.

  • Allow the material to cure completely before ...read more

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Q100. If there are 3 fire calls at a time, which one will you attend first?

Ans.

I would prioritize the fire call based on the severity of the situation, proximity to the fire station, and number of people potentially affected.

  • Assess the severity of each fire call - prioritize the one with the highest risk of causing harm or damage.

  • Consider the proximity of each fire call to the fire station - attend the one closest to ensure a quicker response time.

  • Evaluate the number of people potentially affected by each fire call - prioritize the one with the highest ...read more

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