Tata Sikorsky Aerospace Manufacturing Engineer Interview Questions and Answers

Q1. Asked about domain experience
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Q1. Knowledge about IC engine
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Q1. Value engineering related questions
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Q1. Lean manufacturing concepts and it's applications
Ans. 
Lean manufacturing is a systematic approach to eliminate waste and improve efficiency in manufacturing processes.
• It involves identifying and eliminating non-value-added activities

• It focuses on continuous improvement and involves all employees in the process

• Examples include just-in-time manufacturing, 5S methodology, and value stream mapping

• Lean manufacturing can lead to reduced costs, improved quality, and increased pr...read more
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Q2. Lean manufacturing concepts and it's applications
Ans. 
Lean manufacturing is a systematic approach to minimize waste and maximize efficiency in production processes.
• It involves continuous improvement and elimination of non-value-added activities.

• Examples include just-in-time inventory, 5S workplace organization, and value stream mapping.

• Lean manufacturing can lead to reduced costs, improved quality, and increased productivity.

• It requires a culture of teamwork, communicatio...read more
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Q1. What is 5why analysis
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5why analysis is a problem-solving technique used to identify the root cause of an issue by asking 'why' multiple times.
• 5why analysis involves asking 'why' five times to get to the root cause of a problem.

• It helps in identifying the underlying reasons for a problem rather than just addressing the symptoms.

• By repeatedly asking 'why', it helps in uncovering the chain of events that led to the issue.

• 5why analysis is commo...read more
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Q1. Explain about different types of fixtures
Ans. 
Fixtures are devices used to securely hold workpieces in place during manufacturing processes.
• Types of fixtures include jigs, templates, clamps, and chucks

• Jigs are used to guide cutting tools and ensure accuracy in machining operations

• Templates are used to quickly position workpieces for repetitive tasks

• Clamps are used to hold workpieces in place with adjustable pressure

• Chucks are used to securely grip cylindrical work...read more
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Q2. Explain about cnc machine
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CNC machine stands for Computer Numerical Control machine, which is a computer-controlled manufacturing tool used for cutting, milling, drilling, and shaping various materials.
• CNC machines use computer programs to control the movement of the cutting tool or workpiece, resulting in precise and accurate machining.

• They are commonly used in industries such as automotive, aerospace, and electronics for mass production of pa...read more
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Was asked to write a program for linked list

Q1. Was asked to explain program and some logical questions
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Q1. Normal Salary discussion
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Q1. What was the role in current job
Ans. 
As a Manufacturing Engineer, my role was to design and optimize manufacturing processes to improve efficiency and quality.
• Designed and implemented new manufacturing processes

• Identified areas for process improvement and implemented changes

• Collaborated with cross-functional teams to ensure smooth production flow

• Conducted time studies and analyzed production data to identify bottlenecks

• Developed and maintained work instru...read more
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Q2. How u think u are perfect for this position
Ans. 
I have a strong background in manufacturing engineering and a proven track record of improving processes and increasing efficiency.
• I have a Bachelor's degree in Manufacturing Engineering and have completed internships at two different manufacturing companies.

• I have experience implementing lean manufacturing principles and have successfully reduced production time by 20% at my previous job.

• I am skilled in using CAD soft...read more
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