suzuki motor gujarat Junior Engineer Production Interview Questions and Answers for Experienced

Q1. Brief about yourself
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Q2. What are your current roles and responsibilities?
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Q3. You have mentioned in your CV that you reduced cycle time of a product family? How you did this project?
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Q4. What is line balancing?
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Line balancing is the process of optimizing workloads across a production line to improve efficiency.
• It involves analyzing the tasks required to complete a product and distributing them evenly among workers and machines.

• The goal is to eliminate bottlenecks and reduce idle time, ultimately increasing productivity.

• Line balancing is commonly used in manufacturing and assembly line settings.

• Example: A car manufacturer may ...read more
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Q5. What is Value stream mapping?
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Value stream mapping is a lean manufacturing technique used to analyze and improve the flow of materials and information required to bring a product or service to a customer.
• It involves creating a visual representation of the entire process from start to finish

• Identifying areas of waste and inefficiency

• Developing a plan to eliminate waste and improve efficiency

• It helps to reduce lead time, improve quality, and increase...read more
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Q6. What do you understand by poka yoke?
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Poka yoke is a Japanese term for mistake-proofing, a technique used to prevent errors or defects in a process.
• Poka yoke aims to eliminate human errors by designing processes or systems that prevent mistakes from occurring.

• It involves implementing mechanisms or devices that detect and prevent errors at the source.

• Examples of poka yoke include using sensors to detect missing components in assembly lines or designing prod...read more
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Q1. Brief about yourself.
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Q2. What do you understand by press shop?
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Press shop is a manufacturing facility where metal sheets are cut, shaped, and formed into various components using presses.
• Press shop is an integral part of the metalworking industry.

• It involves the use of presses to cut, shape, and form metal sheets into various components.

• The components produced in a press shop are used in various industries such as automotive, aerospace, and construction.

• The press shop may also inv...read more
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Q3. You were handling a team, what was the strength of your team?
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My team consisted of 10 skilled engineers, each bringing unique strengths in production processes and problem-solving.
• Diverse skill sets: Our team included specialists in mechanical, electrical, and quality engineering, enhancing our problem-solving capabilities.

• Strong collaboration: We held weekly meetings to discuss progress and challenges, fostering a supportive environment.

• Effective communication: Each member was e...read more
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Q4. Do you know the team SMED?
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Q5. You have worked on so many projects in your current organization, then why you're looking for job change as you're still learning a lot?
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Q6. Have you ever visited a press shop before?
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Q7. Are you aware about robot works?
Ans. 
Yes, I am aware of how robots work.
• Robots are machines that can be programmed to perform tasks autonomously.

• They use sensors and algorithms to perceive and interact with their environment.

• Examples of robots include industrial robots used in manufacturing, surgical robots used in medical procedures, and drones used for aerial surveillance.

• Robotics is a rapidly growing field with many exciting applications.
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Q1. Brief about yourself.
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Q2. So why want to join MG?
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Q3. You are working as an engineer, so why you're giving interview for a Junior Engineer as it's lesser than your current designation?
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Q4. What do you understand by Poka yoke?
Ans. 
Poka yoke is a Japanese term for mistake-proofing. It is a technique used to prevent errors in a process.
• Poka yoke involves designing a process or product in such a way that mistakes are impossible to make.

• It can be achieved through the use of sensors, alarms, and other devices that detect errors and prevent them from occurring.

• Examples of poka yoke include car keys that cannot be removed unless the car is in park, or ...read more
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Q5. Are you flexible to work in shifts?
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Q6. Will you be able to work under pressure?
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Q7. Will you be able to work on line side if there's manpower shortage happens?
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Q1. Brief about yourself.
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Q2. What is the reason for job change?
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Q3. What is your current salary?
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Q4. What are your salary expectations??
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Q5. Do you have anything to ask from us? Related to working in shifts or else?
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There were a technical round including 25 questions, they were just for speed test. I was required to complete them within 100 seconds.

Q1. Know about gd&t and application
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Q2. What is your responsibility to current organization
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Q1. Telling about past & present experiences
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Q1. Tell me about yourself.
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Q1. How to handle the situation when you spike in the Volume, Inbound/Outbound
Ans. 
Maintain calm and prioritize tasks based on urgency and importance.
• Assess the situation and determine the cause of the spike

• Delegate tasks to team members based on their strengths

• Communicate with stakeholders to manage expectations

• Implement contingency plans if necessary

• Monitor progress and adjust plans as needed
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Q2. Leadership qualities
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Q1. Introduce yourself from your education background to your current position
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Q2. Why you want to left this job?
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Q3. What is you weakness and strength
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Q4. Explain one of your project in detail
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Q1. Process question
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Q2. System question
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Q1. Related to profile.
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Q2. Basic related to your work area
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Q1. Major achivement
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Q2. Related to profile
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