20+ Junior Executive Production Interview Questions and Answers

Static charge is an imbalance of electric charges within or on the surface of a material. Electric charge is a fundamental property of matter.

• Static charge is a type of electric charge that remains in a fixed position on an object or material.

• Electric charge is the property of matter that causes it to experience a force when placed in an electromagnetic field.

• Static charge can be generated by friction, contact, or induction.

• Electric charge can be positive or negative, and is ...read more

Change control is a process that manages changes to a product or system. There are three types of change control: corrective, preventive, and adaptive.

• Change control is a formal process that ensures changes to a product or system are properly documented, reviewed, and approved.

• Corrective change control is used to fix problems that have been identified, such as defects or errors.

• Preventive change control is used to prevent problems from occurring, such as implementing new secu...read more

Critical parameters in FBE and RMG are important for ensuring quality and consistency in production.

• FBE (Fluidized Bed Equipment) critical parameters include temperature, airflow rate, and bed height.

• RMG (Roller Compaction Machine) critical parameters include roller speed, compaction force, and gap width.

• These parameters must be carefully monitored and controlled to ensure consistent product quality and avoid production issues.

• For example, if the temperature in the FBE is too...read more

The humidity level in the PP area is maintained at a specific range.

• The ideal humidity level in the PP area is between 45-55%.

• Humidity levels are monitored using a hygrometer.

• High humidity can cause condensation and damage to equipment.

• Low humidity can cause static electricity and damage to products.

• Humidity levels may need to be adjusted based on the type of product being produced.

We perform various types of cleaning depending on the area and the level of cleanliness required.

• We perform daily cleaning of common areas such as lobbies, restrooms, and break rooms.

• We perform deep cleaning of production areas and equipment on a weekly or monthly basis.

• We perform specialized cleaning such as electrostatic disinfection for high-risk areas.

• We also perform post-construction cleaning for newly built or renovated areas.

• The types of cleaning we perform vary depend...read more

FBE is a process used in pharmaceutical manufacturing to create uniform particles. Extruder and spheronizer are equipment used in this process.

• FBE stands for Fluid Bed Encapsulation

• It is used to create uniform particles of drugs, excipients, and other materials

• Extruder is used to mix and melt the materials, while spheronizer is used to shape them into spheres

• The process is commonly used in the production of controlled-release tablets and capsules

Handling reactors safely is crucial to prevent accidents and ensure the well-being of workers.

• Preventing exposure to hazardous chemicals

• Avoiding fires and explosions

• Protecting workers from burns and other injuries

• Following proper protocols and procedures

• Regular maintenance and inspections

• Using appropriate personal protective equipment (PPE)

Endpoint in granulation refers to the point where the granulation process is complete.

• Endpoint is the point where the granulation process is complete and the desired particle size is achieved

• It is determined by monitoring the particle size distribution during the granulation process

• The endpoint can be affected by various factors such as the type of binder used, the amount of binder added, and the mixing time

• Examples of endpoint determination methods include sieve analysis, la...read more

I have experience working in high temperature environments and can handle temperatures up to 150 degrees Fahrenheit.

• I have worked in a factory where the temperature reached 130 degrees Fahrenheit.

• I have experience wearing protective gear to handle temperatures up to 150 degrees Fahrenheit.

• I am comfortable working in hot environments and can manage my tasks effectively.

• I have received training on how to stay safe and hydrated in high temperature conditions.

The principal of extruder is to melt and shape raw materials into a continuous profile.

• Extruder uses heat and pressure to melt and shape raw materials

• The melted material is then forced through a die to create a continuous profile

• Extrusion is commonly used in manufacturing plastic pipes, tubing, and sheeting

Deviation refers to a departure from the expected or planned course of action.

• Deviation can occur in various fields such as production, finance, and project management.

• It can be caused by factors such as human error, equipment malfunction, or external factors beyond control.

• Examples of deviation include a production line shutting down unexpectedly, a project going over budget, or a financial report showing unexpected losses.

• Deviation can be monitored and controlled through re...read more

Distillation is a process used to separate components of a liquid mixture based on differences in boiling points.

• Distillation involves heating a liquid mixture to create vapor, then cooling the vapor to collect the separated components.

• Types of distillation include simple distillation, fractional distillation, and steam distillation.

• Simple distillation is used for separating components with significantly different boiling points, while fractional distillation is used for clos...read more

Types of pumps include centrifugal, reciprocating, and rotary pumps. Heat transfer can occur through conduction, convection, or radiation.

• Centrifugal pumps use a rotating impeller to increase the pressure of a fluid.

• Reciprocating pumps use a piston or diaphragm to move fluid through a system.

• Rotary pumps operate by trapping fluid between rotating components.

• Heat transfer through conduction involves the transfer of heat through a solid material.

• Convection is the transfer of he...read more

Validation is the process of ensuring that something is accurate, reliable, and meets the required standards.

• Validation is used to confirm that data, processes, or systems are correct and meet specific requirements.

• It involves comparing data or results against a set of predefined criteria or standards.

• Examples of validation include checking the accuracy of data entered into a database, verifying the functionality of software, and ensuring that a manufacturing process meets qu...read more

Reactors should be handled with proper safety precautions and following standard operating procedures.

• Always wear appropriate personal protective equipment (PPE) such as gloves, goggles, and lab coat.

• Follow the manufacturer's instructions for operating the reactor.

• Regularly inspect the reactor for any signs of damage or wear.

• Ensure proper ventilation in the area where the reactor is being used.

• Be aware of the potential hazards associated with the chemicals being used in the r...read more

Reactors are devices used to contain and control nuclear reactions, typically used in nuclear power plants.

• Reactors are used to generate electricity through nuclear fission reactions

• They contain fuel rods, control rods, and coolant to regulate the reaction

• Examples include pressurized water reactors (PWR) and boiling water reactors (BWR)

The number of valves can vary depending on the context, such as in a specific machine or system.

• The number of valves can range from a few to hundreds, depending on the complexity of the system.

• Valves are commonly used in industries such as oil and gas, water treatment, and manufacturing.

• For example, a typical car engine may have around 20 valves, while a large industrial plant may have hundreds of valves.

• Valves are used to control the flow of fluids or gases in a system, and ...read more

A network refers to a group of interconnected devices, while a license is a legal permission to use a particular software or product.

• A network is a collection of devices, such as computers, servers, and routers, that are connected to each other to share resources and communicate.

• A license is a legal agreement that grants the user the right to use a specific software or product.

• Networks can be local (LAN) or wide area (WAN), while licenses are specific to a particular software...read more

Problem solving methods involve identifying the issue, brainstorming solutions, evaluating options, and implementing the best course of action.

• Identify the problem by gathering information and defining the issue clearly

• Brainstorm potential solutions with a team or individually

• Evaluate each solution based on feasibility, impact, and resources

• Implement the chosen solution and monitor its effectiveness

• Adjust the approach if needed based on feedback and results

Distillation is a process of separating components of a liquid mixture based on differences in boiling points.

• Distillation involves heating a liquid mixture to create vapor, then cooling the vapor to condense it back into liquid form.

• The components with lower boiling points will vaporize first and be collected, leaving behind components with higher boiling points.

• Examples of distillation include the production of alcoholic beverages like whiskey and the purification of water....read more

Reflux ratio is the ratio of the liquid reflux to the vapor distillate in a distillation column.

• Reflux ratio is a key parameter in distillation processes.

• It is calculated as the ratio of the liquid reflux flowing back down the column to the vapor distillate taken off at the top.

• A higher reflux ratio typically results in better separation of components in the distillation process.

• Reflux ratio is often adjusted to optimize the efficiency of the distillation column.

Acids and bases are two types of chemical substances with distinct properties.

• Acids are substances that donate protons or accept electrons.

• Bases are substances that accept protons or donate electrons.

• Acids have a pH less than 7, while bases have a pH greater than 7.

• Examples of acids include hydrochloric acid (HCl) and citric acid, while examples of bases include sodium hydroxide (NaOH) and ammonia (NH3).