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I applied via Recruitment Consulltant and was interviewed before Oct 2023. There was 1 interview round.
OEE stands for Overall Equipment Effectiveness. It is a measure of how well a manufacturing process is performing.
OEE is calculated by multiplying Availability, Performance, and Quality.
Availability = (Operating Time / Planned Production Time) * 100%
Performance = (Ideal Cycle Time * Total Count) / Operating Time * 100%
Quality = Good Count / Total Count * 100%
OEE = Availability * Performance * Quality
For example, if a m...
Plan vs actual is comparing planned production output with actual production output. Production efficiency is calculated by dividing actual output by planned output.
Plan vs actual is a comparison between the planned production output and the actual production output.
Production efficiency is calculated by dividing the actual production output by the planned production output and multiplying by 100 to get a percentage.
Fo...
SMED stands for Single-Minute Exchange of Die. It is required in molding machines to reduce setup time and increase efficiency.
SMED is a lean manufacturing technique used to reduce setup time in manufacturing processes.
It involves analyzing and streamlining the setup process to minimize downtime between production runs.
By implementing SMED, companies can increase machine utilization and overall productivity.
For molding...
PPAP, PDCA, PPE, APQP, DI, SOP, PPVT are all acronyms commonly used in engineering and manufacturing processes.
PPAP - Production Part Approval Process: Ensures suppliers meet customer requirements for new or modified parts.
PDCA - Plan-Do-Check-Act: Four-step management method used for continuous improvement.
PPE - Personal Protective Equipment: Equipment worn to minimize exposure to hazards.
APQP - Advanced Product Quali...
Quality is meeting or exceeding customer expectations consistently.
Quality is about meeting customer requirements and expectations.
It involves consistency in delivering products or services.
Quality also includes continuous improvement and striving for excellence.
Examples: Producing defect-free products, providing excellent customer service.
7 QC tools are a set of basic statistical tools used for quality control and process improvement.
Check sheet: Used to collect and organize data in a structured format.
Histogram: Represents data distribution visually to identify patterns.
Pareto chart: Helps prioritize issues by showing the most significant factors.
Cause-and-effect diagram (Fishbone diagram): Identifies root causes of a problem.
Scatter diagram: Shows the...
MSA stands for Measurement System Analysis and SPC stands for Statistical Process Control. These tools are used in Quality to ensure accuracy and consistency in measurements and processes.
MSA is used to assess the capability of a measurement system to provide accurate and reliable data.
SPC is used to monitor and control processes to ensure they are stable and in control.
MSA helps in identifying sources of variation in ...
Problem solving tools are techniques or methods used to identify, analyze, and solve complex issues or challenges.
Root cause analysis
Brainstorming
SWOT analysis
Fishbone diagram
5 Whys technique
Engineering materials are substances used to create products and structures, with specific properties like density and temperature requirements.
Engineering materials are substances used in the design and construction of products and structures.
Density refers to the mass per unit volume of a material.
Temperature requirements indicate the range within which a material can perform effectively.
Examples include steel (densi...
PPM stands for parts per million, a measurement used to quantify the concentration of a substance in a solution. Rejection control involves identifying and addressing the root causes of rejected products to reduce ppm levels.
PPM is a unit of measurement used to express very low concentrations of a substance in a solution.
To control rejection, identify and address the root causes of rejected products such as quality iss...
To reduce part cycle time, optimize processes, improve equipment efficiency, and streamline workflows.
Optimize processes to eliminate any unnecessary steps or delays
Improve equipment efficiency by regular maintenance and upgrades
Streamline workflows by implementing lean manufacturing principles
Utilize automation and robotics to speed up production
Train employees to work more efficiently and effectively
Reduce flash by optimizing code, minimizing unnecessary animations, and using efficient image formats.
Optimize code to reduce unnecessary animations and transitions
Minimize the use of large image files and use efficient image formats like WebP or JPEG 2000
Consider lazy loading images to reduce initial load time
Use CSS sprites to combine multiple images into a single file to reduce HTTP requests
Core settings can be set by accessing the system's BIOS or UEFI interface.
Access the system's BIOS or UEFI interface by pressing a specific key during startup (e.g. F2, Del, F10).
Navigate to the 'Advanced' or 'Settings' menu to find options for setting core settings.
Make changes carefully as incorrect settings can cause system instability or failure.
I have experience handling various types of moulding machines including injection moulding, blow moulding, and compression moulding machines.
Injection moulding machines
Blow moulding machines
Compression moulding machines
Led a team to successfully implement a new software system, resulting in a 20% increase in efficiency.
Led team to implement new software system
Achieved 20% increase in efficiency
Received recognition for project success
Case studies involve analyzing real-life situations to draw conclusions and make recommendations.
Identify the key issues or problems in the case study
Gather relevant information and data to analyze the situation
Apply relevant theories or frameworks to analyze the case
Draw conclusions and make recommendations based on the analysis
Consider alternative solutions and their potential outcomes
A product is a tangible or intangible item that is created through a process and offered for sale to satisfy a need or want.
Products can be physical goods like electronics, clothing, or food
Products can also be services like consulting, education, or healthcare
Products can be digital goods like software, music, or e-books
Material grade refers to the quality or composition of a material, typically indicated by a specific code or designation.
Material grade indicates the quality, composition, and properties of a material.
It is often denoted by specific codes or designations, such as ASTM A36 for structural steel.
Higher material grades generally indicate better quality or performance.
Material grade is important in determining the suitabili
Various types of materials have been used depending on the project requirements, including steel, concrete, wood, and composite materials.
Steel is commonly used for structural components due to its strength and durability
Concrete is often used for foundations and building structures
Wood is used for interior finishes and decorative elements
Composite materials are used in aerospace and automotive industries for their lig
Seeking new challenges and growth opportunities.
Desire for new challenges and opportunities for growth
Looking for a change in work environment
Seeking better work-life balance
Interested in exploring different industries or technologies
My expectation is to work in a challenging environment where I can utilize my skills and knowledge to contribute to the success of the team and company.
Opportunity to work on complex projects
Collaborative team environment
Continuous learning and growth opportunities
Recognition for achievements
Competitive compensation and benefits
Top trending discussions
I applied via Naukri.com and was interviewed in Nov 2020. There were 3 interview rounds.
I applied via Naukri.com and was interviewed in Dec 2023. There were 2 interview rounds.
I applied via Recruitment Consultant and was interviewed before Dec 2018. There were 3 interview rounds.
PPAP submission is the final phase of APQP.
PPAP submission is the final step in the APQP process.
It involves submitting a Production Part Approval Process (PPAP) to the customer.
PPAP includes documentation and samples that demonstrate the product meets customer requirements.
PPAP submission is necessary before production can begin.
PPAP submission is a critical step in ensuring product quality and customer satisfaction.
APQP consists of five phases, with PPAP being submitted in the fourth phase.
APQP stands for Advanced Product Quality Planning.
The five phases of APQP are: Planning and Program Definition, Product Design and Development, Process Design and Development, Product and Process Validation, and Launch, Feedback, Assessment, and Corrective Action.
PPAP stands for Production Part Approval Process.
PPAP is submitted in the fourth p...
To make a PPT, use a software like PowerPoint or Google Slides and follow a structure with clear and concise content.
Choose a template or create your own design
Add relevant and visually appealing images
Use bullet points and short sentences
Practice your presentation before presenting
Include a conclusion and call to action
Process audit involves reviewing and evaluating a company's procedures and policies to ensure they are effective and efficient.
Identify the process to be audited
Define the audit objectives and scope
Select the audit team and assign roles
Gather and analyze data
Identify areas for improvement
Develop and implement corrective actions
Monitor and follow up on corrective actions
Document the audit findings and recommendations
When a customer complaint arises, I listen attentively, empathize with their concerns, investigate the issue, propose a solution, and follow up to ensure satisfaction.
Listen attentively to the customer's complaint
Empathize with their concerns and show understanding
Investigate the issue by gathering relevant information
Propose a solution or offer alternatives to address the complaint
Follow up with the customer to ensure
Can you please clarify the question?
I'm sorry, I don't understand what you're asking.
Could you please rephrase the question?
I need more information to answer that question.
Gauges and fixtures should be developed during the design phase of NPD to ensure quality and efficiency.
Identify critical dimensions and tolerances early on
Develop gauges and fixtures to measure and verify these dimensions
Test and refine gauges and fixtures throughout the design process
Ensure gauges and fixtures are compatible with manufacturing processes
Finalize gauges and fixtures before production begins
I applied via Referral and was interviewed in Jul 2021. There were 4 interview rounds.
I applied via Walk-in and was interviewed before Sep 2023. There were 2 interview rounds.
Math electrical related
I applied via Walk-in and was interviewed in Aug 2021. There were 5 interview rounds.
M29 is a G-code used to stop writing to an SD card or other storage device.
M29 is used to end a file when writing to an SD card or other storage device.
It ensures that all data is written and prevents corruption of the file.
It is commonly used in CNC machines for drilling and tapping programs.
It can also be used for hole dialing and other precision operations.
M29 is often used in conjunction with other G and M codes to
posted on 25 Jun 2024
I applied via Referral and was interviewed in Dec 2023. There was 1 interview round.
I applied via Naukri.com and was interviewed in Aug 2023. There were 4 interview rounds.
Core tools of AIAG include FMEA, PPAP, MSA, SPC, and APQP.
FMEA (Failure Mode and Effects Analysis) is used to identify and prioritize potential failure modes in a process.
PPAP (Production Part Approval Process) is used to ensure that suppliers meet customer requirements.
MSA (Measurement Systems Analysis) is used to assess the quality of measurement systems.
SPC (Statistical Process Control) is used to monitor and contro...
I have experienced failures in project deadlines, communication, and technical solutions.
Missed project deadlines due to underestimating tasks
Miscommunication with team members leading to misunderstandings
Implemented technical solutions that did not meet requirements
Heat treatment process is a method used to alter the physical and sometimes chemical properties of a material through heating and cooling.
Involves heating the material to a specific temperature
Holding it at that temperature for a set amount of time
Then cooling it at a controlled rate
Can be used to increase hardness, improve machinability, or enhance other properties
Common techniques include annealing, quenching, temper
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Junior Engineer
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Engineer
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Quality Engineer
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Jain Irrigation Systems
EPL Limited
Manjushree Technopack
Time Technoplast