Saket Fabs Interview Questions and Answers

Q1. What make is another company?
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Q2. What is the salary of a junior engineer?
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Q1. What is the poka yoke ?
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Q2. What products is the company making?
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Q1. What is the kaizen ?
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Q2. What is the SWCT ?
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Q1. Can you provide an introduction about yourself?
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Experienced engineer with a background in mechanical and electrical engineering, specializing in project management and problem-solving.
• Bachelor's degree in Mechanical Engineering from XYZ University

• 5+ years of experience working in the automotive industry

• Proficient in CAD software such as SolidWorks and AutoCAD

• Led a team of engineers to successfully launch a new product line
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Q2. What is the organizational structure of the toolroom?
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The toolroom is typically organized in a hierarchical structure with a manager overseeing toolmakers and machinists.
• Typically led by a Toolroom Manager who oversees the operations

• Toolmakers and machinists report to the Toolroom Manager

• May have specialized teams for different types of tools or machinery

• Collaborates closely with engineering and production departments
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Q1. Organization structure
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Q2. What is the process of mold maintenance?
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Mold maintenance involves regular cleaning, inspection, and repair of molds used in manufacturing processes.
• Regularly clean molds to prevent buildup of residue or contaminants

• Inspect molds for wear and tear, cracks, or other damage

• Repair any issues found during inspection to ensure molds function properly

• Store molds properly when not in use to prevent damage or contamination
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Encourage a positive culture that fosters the development of new ideas and activities for improvement.

Q1. What is the difference between corrective action and preventive action?
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Corrective action is taken to address an existing issue, while preventive action is taken to avoid potential issues in the future.
• Corrective action is reactive, addressing problems that have already occurred.

• Preventive action is proactive, aiming to prevent problems from happening in the first place.

• Corrective action focuses on fixing the root cause of a problem.

• Preventive action focuses on identifying and eliminating ...read more
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Q2. What are the differences between preventive maintenance and predictive maintenance?
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Preventive maintenance is scheduled maintenance performed on a regular basis to prevent breakdowns, while predictive maintenance uses data and analytics to predict when equipment will fail.
• Preventive maintenance is scheduled at regular intervals to prevent breakdowns.

• Predictive maintenance uses data and analytics to predict when equipment will fail.

• Preventive maintenance is time-based, while predictive maintenance is c...read more
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Q1. What is breakdown maintenance?
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Breakdown maintenance is a type of maintenance where equipment is only repaired after it has broken down.
• Breakdown maintenance is reactive in nature, as repairs are only done after a breakdown occurs.

• It can lead to increased downtime and production losses.

• This type of maintenance is usually more costly compared to preventive maintenance.

• Examples include fixing a machine only when it stops working or repairing a vehicle
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Q2. What is the frequency of preventive maintenance?
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The frequency of preventive maintenance varies depending on the equipment and industry standards.
• Frequency of preventive maintenance is typically determined by equipment manufacturer recommendations.

• Some industries may have specific regulations or standards that dictate the frequency of preventive maintenance.

• Factors such as usage, environmental conditions, and criticality of the equipment can also influence the freque...read more
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Q1. Lifter pad and lifter different
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Lifter pad and lifter are different components used in mechanical systems.
• Lifter pad is a component used to support and lift heavy objects, while lifter is a device used to lift and move objects vertically.

• Lifter pads are often made of rubber or other materials to provide cushioning and grip, while lifters can be hydraulic, pneumatic, or mechanical.

• Lifter pads are stationary and provide a stable base for lifting, while...read more
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Q2. What is the frequency of tool life
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The frequency of tool life refers to how often a tool needs to be replaced or maintained.
• Frequency of tool life is determined by factors such as material being worked on, cutting speed, and tool material.

• Higher cutting speeds or harder materials may require more frequent tool changes.

• Regular maintenance and monitoring can help extend tool life and reduce frequency of replacements.
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Q1. What is 5 core tool , 7 qc tool , 8 D , why why analysis
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Core tools and techniques used in quality engineering include 5 core tools, 7 QC tools, 8D methodology, and the Why-Why analysis.
• 5 Core Tools: APQP, PPAP, FMEA, MSA, SPC

• 7 QC Tools: Check sheets, Pareto charts, Cause-and-effect diagrams, Histograms, Scatter diagrams, Control charts, Flowcharts

• 8D Methodology: Eight disciplines problem solving approach used to identify, correct, and prevent recurring problems

• Why-Why Analy...read more
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Q2. What is the role of company in DWM
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The role of a company in Design for Manufacturability (DWM) is to ensure that products are designed in a way that makes them easy and cost-effective to manufacture.
• Ensuring that product designs are optimized for efficient manufacturing processes

• Collaborating with design and manufacturing teams to identify and address potential manufacturing challenges early in the design phase

• Implementing design guidelines and best pra...read more
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Q3. What is MSA and SPC explain
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MSA stands for Measurement System Analysis and SPC stands for Statistical Process Control.
• MSA is a method used to assess the measurement system variation to ensure data accuracy.

• SPC is a method used to monitor and control a process through statistical analysis.

• MSA includes Gage R&R studies to evaluate the measurement system's repeatability and reproducibility.

• SPC involves using control charts to detect any variatio...read more
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Q1. What is process quality
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Process quality refers to the level of consistency, accuracy, and effectiveness in the execution of a particular process.
• Process quality is about ensuring that a specific process consistently meets the desired standards and requirements.

• It involves identifying and eliminating defects, errors, and variations in the process to improve overall quality.

• Process quality can be measured using metrics such as defect rates, cyc...read more
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Q2. 8D explain.
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8D is a problem-solving methodology used in quality management to identify, correct, and prevent recurring problems.
• 8D stands for 8 disciplines, each representing a step in the problem-solving process

• Steps include defining the problem, forming a team, identifying root causes, implementing corrective actions, and preventing recurrence

• Example: A manufacturing company uses 8D to address a recurring defect in their product
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Q1. My self introduction
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Q2. My kell skills
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Q3. Department relative
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Q4. Job and mangement
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Q1. My job relative
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Q2. Utility maintenance relative
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It been from your studies and some from general knowledge and few are technical

GD is about the new technology in automotive industry

Q1. It's about me and my family
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Q2. Technical questions from polymer materials
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Q3. My experience in industry
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I have 5 years of experience working in the automotive industry as a mechanical engineer.
• Designed and implemented new components for vehicles

• Performed testing and analysis on vehicle systems

• Collaborated with cross-functional teams to solve engineering challenges
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Q1. Explanation about my projects
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I have worked on various projects including designing a new software system for a manufacturing company and implementing a renewable energy solution for a community.
• Designed and implemented a new software system for a manufacturing company to streamline production processes

• Developed a renewable energy solution for a community by installing solar panels and wind turbines

• Collaborated with a team of engineers to optimize ...read more
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Q2. How is injection molding machine working and new technology development in machine's
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Injection molding machine works by melting plastic pellets and injecting the molten material into a mold to create a solid object.
• Plastic pellets are fed into a heated barrel where they are melted

• The molten plastic is then injected into a mold cavity under high pressure

• The plastic cools and solidifies in the mold, taking its shape

• New technology developments include faster cycle times, improved energy efficiency, and en...read more
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Q1. Technical tool test
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Q1. One to one technical with koreans
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Q1. Hr discussion for salary
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