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Sadhu Forging Metallurgical Engineer Interview Questions, Process, and Tips

Updated 6 Mar 2024

Sadhu Forging Metallurgical Engineer Interview Experiences

1 interview found

Interview experience
4
Good
Difficulty level
-
Process Duration
-
Result
-
Round 1 - Technical 

(6 Questions)

  • Q1. Grading system of steel
  • Ans. 

    Steel grading system categorizes steel based on its chemical composition, physical properties, and intended use.

    • Steel grades are typically classified by a numbering system such as AISI, ASTM, or SAE.

    • Grades indicate the carbon content, strength, and other alloying elements present in the steel.

    • Examples include AISI 304 stainless steel, ASTM A36 structural steel, and SAE 4140 alloy steel.

  • Answered by AI
  • Q2. Heat treatment process
  • Q3. Structure after forging
  • Ans. 

    The structure after forging is typically more refined and denser compared to the original material.

    • Forging process rearranges the internal grain structure of the material

    • Grain boundaries become more uniform and aligned

    • Increases in strength and toughness can be observed

    • Reduction in porosity and defects

    • Examples: Steel forged into a crankshaft, aluminum forged into aircraft components

  • Answered by AI
  • Q4. Induction hardening process
  • Q5. 9 point sample location in carburizing furnace
  • Ans. 

    Sample locations in a carburizing furnace are crucial for accurate analysis of the process.

    • Sample locations should be evenly distributed throughout the furnace to ensure representative results.

    • Consider placing samples at different heights and distances from the heat source to account for temperature variations.

    • Samples should be placed in areas where carburization is expected to be most effective, such as near the carbo...

  • Answered by AI
  • Q6. Effect of fine pearlite and getrite
  • Ans. 

    Fine pearlite and getrite have different effects on the properties of steel.

    • Fine pearlite increases strength and hardness of steel due to its fine structure.

    • Getrite improves toughness and ductility of steel by reducing the amount of pearlite present.

    • Fine pearlite is formed by rapid cooling, while getrite is formed by slow cooling.

    • The combination of fine pearlite and getrite can result in a balanced mix of strength, tou...

  • Answered by AI

Interview questions from similar companies

Interview experience
4
Good
Difficulty level
-
Process Duration
-
Result
-
Round 1 - Technical 

(2 Questions)

  • Q1. What is motor ,how it's work
  • Ans. 

    A motor is a device that converts electrical energy into mechanical energy to produce motion.

    • Motors work on the principle of electromagnetic induction

    • They consist of a rotor and a stator

    • Common types include DC motors, AC motors, and stepper motors

    • Motors are used in various applications such as industrial machinery, household appliances, and vehicles

  • Answered by AI
  • Q2. Pick current of motor
  • Ans. 

    The pick current of a motor refers to the maximum current that the motor can draw under normal operating conditions.

    • Pick current is important for determining the appropriate size of protective devices such as fuses and circuit breakers.

    • It is also crucial for selecting the right motor starter and ensuring the motor operates safely.

    • For example, a motor with a pick current of 10A would require a fuse or circuit breaker ra...

  • Answered by AI
Round 2 - One-on-one 

(1 Question)

  • Q1. No round 2nd

Interview Preparation Tips

Interview preparation tips for other job seekers - Very easy ask questions in interview
Interview experience
4
Good
Difficulty level
Moderate
Process Duration
Less than 2 weeks
Result
Selected Selected

I was interviewed in Jan 2024.

Round 1 - One-on-one 

(6 Questions)

  • Q1. Have you prepared CAPA?
  • Ans. 

    Yes, I have prepared CAPA (Corrective and Preventive Action) reports in my previous roles.

    • Yes, I have prepared CAPA reports to address quality issues and prevent their recurrence.

    • I have experience in conducting root cause analysis to identify the underlying issues.

    • I have implemented corrective actions to address immediate concerns and preventive actions to avoid future issues.

    • I have also monitored the effectiveness of

  • Answered by AI
  • Q2. What is APQP and their application
  • Ans. 

    APQP stands for Advanced Product Quality Planning. It is a structured method for defining and establishing the steps necessary to ensure that a product satisfies the customer.

    • APQP is a quality framework used in the automotive industry to ensure that products meet customer requirements.

    • It involves a series of phases including planning, product design and development, process design and development, product and process v...

  • Answered by AI
  • Q3. 7QC Tools and their application
  • Ans. 

    7QC Tools are a set of tools used for quality control and improvement in manufacturing processes.

    • Check Sheet: Used to collect and analyze data, such as defects in a product.

    • Histogram: Shows the frequency distribution of a set of data.

    • Pareto Chart: Helps identify the most significant factors contributing to a problem.

    • Cause and Effect Diagram (Fishbone Diagram): Used to identify and analyze potential causes of a problem.

    • ...

  • Answered by AI
  • Q4. What all are the PPAP Documents?
  • Ans. 

    PPAP documents include documents like control plan, FMEA, measurement system analysis, etc.

    • Control Plan

    • FMEA (Failure Mode and Effects Analysis)

    • Measurement System Analysis

    • Part Submission Warrant

    • Process Flow Diagram

    • Appearance Approval Report

  • Answered by AI
  • Q5. Acceptance criteria for SPC&MSA
  • Ans. 

    Acceptance criteria for SPC&MSA involves setting specific requirements for statistical process control and measurement system analysis.

    • Acceptance criteria for SPC should include specifications for control limits, process stability, and capability indices.

    • Acceptance criteria for MSA should include requirements for bias, linearity, stability, repeatability, and reproducibility.

    • Examples of acceptance criteria for SPC coul...

  • Answered by AI
  • Q6. How you're declaring the severity in PFMEA
  • Ans. 

    Severity in PFMEA is declared based on the potential impact of a failure mode on the overall process or product.

    • Severity is typically rated on a scale from 1 to 10, with 1 being the least severe and 10 being the most severe.

    • Consider the consequences of a failure mode on customer safety, regulatory compliance, product functionality, and overall process performance.

    • Examples of high severity failure modes include those th...

  • Answered by AI

Interview Preparation Tips

Interview preparation tips for other job seekers - Do well
Interview experience
4
Good
Difficulty level
-
Process Duration
-
Result
-
Round 1 - One-on-one 

(2 Questions)

  • Q1. Self introduction
  • Q2. Key project and learning
Interview experience
4
Good
Difficulty level
Hard
Process Duration
Less than 2 weeks
Result
Selected Selected

I applied via Naukri.com and was interviewed in Nov 2023. There were 2 interview rounds.

Round 1 - Resume Shortlist 
Pro Tip by AmbitionBox:
Keep your resume crisp and to the point. A recruiter looks at your resume for an average of 6 seconds, make sure to leave the best impression.
View all tips
Round 2 - Technical 

(2 Questions)

  • Q1. I am doing engine overhualing transmission and hydraulic component inspection and overhauling
  • Q2. I am doing Hydraulic Complaint and pump dismantle and reassemble

Interview Preparation Tips

Interview preparation tips for other job seekers - 3Years experience
Interview experience
3
Average
Difficulty level
-
Process Duration
-
Result
-
Round 1 - Technical 

(1 Question)

  • Q1. What is the source name of the laser cutting machine ?
  • Ans. 

    The source name of the laser cutting machine is typically the manufacturer's name or a specific model name.

    • The source name could be the manufacturer's name, such as Trumpf or Amada.

    • It could also be a specific model name, like Trumpf TruLaser Series or Amada LC3015.

  • Answered by AI

I applied via Referral and was interviewed before Jun 2021. There were 3 interview rounds.

Round 1 - Resume Shortlist 
Pro Tip by AmbitionBox:
Don’t add your photo or details such as gender, age, and address in your resume. These details do not add any value.
View all tips
Round 2 - HR 

(1 Question)

  • Q1. About yourself, working profile, family background, your confidence, where you gonna stay, how will you reach to the office etc
Round 3 - Technical 

(1 Question)

  • Q1. ABOUT YOUR RESUME AND GENERAL OF WELDING, DRAWING AND FABRICATIONS

Interview Preparation Tips

Topics to prepare for Diffusion Engineers Quality Engineer interview:
  • ACCORDING TO BRANCHES
Interview preparation tips for other job seekers - PREPARE YOURSELD AND THEN COME FOR INTERVIEW
Interview experience
5
Excellent
Difficulty level
Easy
Process Duration
2-4 weeks
Result
Selected Selected

I applied via Naukri.com and was interviewed in Jan 2023. There were 2 interview rounds.

Round 1 - Resume Shortlist 
Pro Tip by AmbitionBox:
Properly align and format text in your resume. A recruiter will have to spend more time reading poorly aligned text, leading to high chances of rejection.
View all tips
Round 2 - Technical 

(2 Questions)

  • Q1. What is the AC DC transformer moter automation
  • Ans. 

    AC DC transformer motor automation is a process of controlling and regulating the operation of a motor using an AC DC transformer.

    • AC DC transformer motor automation involves converting AC power to DC power using a transformer.

    • The DC power is then used to control and regulate the operation of a motor.

    • This automation process allows for efficient and precise control of motor speed, torque, and direction.

    • Examples of AC DC ...

  • Answered by AI
  • Q2. Technical question AC

Interview Preparation Tips

Interview preparation tips for other job seekers - I am working as a service Engineer in Moradabad and am 8 year experience
Interview experience
5
Excellent
Difficulty level
Hard
Process Duration
4-6 weeks
Result
Selected Selected

I applied via campus placement at Rural Polytechnic, Haunsbhavi and was interviewed in Aug 2022. There were 4 interview rounds.

Round 1 - Resume Shortlist 
Pro Tip by AmbitionBox:
Double-check your resume for any spelling mistakes. The recruiter may consider spelling mistakes as careless behavior or poor communication skills.
View all tips
Round 2 - Aptitude Test 

Some general knowledge questions

Round 3 - Technical 

(4 Questions)

  • Q1. Mechanical related and lathe machine and CNC machine related questions
  • Q2. Which material is used for cutting tool?
  • Ans. 

    Cutting tools are made of various materials depending on the application.

    • High-speed steel (HSS) is commonly used for general-purpose cutting tools.

    • Carbide is used for cutting hard materials like steel and titanium.

    • Ceramics are used for high-speed cutting of cast iron and other hard materials.

    • Diamond is used for cutting non-ferrous materials like glass and ceramics.

    • Cobalt steel is used for cutting stainless steel and ot

  • Answered by AI
  • Q3. 1mm how much microns?
  • Ans. 

    1mm is equal to 1000 microns.

    • 1mm = 1000 microns

    • Micron is a unit of measurement for length equal to one millionth of a meter

    • Microns are commonly used in manufacturing and engineering applications

  • Answered by AI
  • Q4. Vernier calipers and micro meters related questions?
Round 4 - HR 

(2 Questions)

  • Q1. Why to attend this job?
  • Ans. 

    To attend this job is an opportunity to apply my skills and knowledge in production engineering and contribute to the success of the company.

    • Opportunity to utilize my technical skills and expertise in production engineering

    • Chance to contribute to the success and growth of the company

    • Ability to work on challenging projects and solve complex problems

    • Opportunity for professional development and career advancement

    • Collabora...

  • Answered by AI
  • Q2. Family background and why are you don't going higher education
  • Ans. 

    I come from a supportive family background and chose not to pursue higher education for practical reasons.

    • My family has always been supportive of my decisions and encouraged me to pursue my interests.

    • I decided not to go for higher education because I wanted to gain practical experience in the field of production engineering.

    • I believed that hands-on experience and learning on the job would be more valuable for my career...

  • Answered by AI

Interview Preparation Tips

Interview preparation tips for other job seekers - Good interview experience and this is my first interview.
Round 1 - Resume Shortlist 
Pro Tip by AmbitionBox:
Do not use an unprofessional email address such as cool_boy@email.com. It shows a lack of professionalism by the candidate.
View all tips
Round 2 - Technical 

(3 Questions)

  • Q1. What are the roles and responsibilities in previous company
  • Q2. Explain types of electrical load
  • Ans. 

    Electrical loads can be categorized into three types: resistive, inductive, and capacitive.

    • Resistive loads convert electrical energy into heat, such as incandescent light bulbs.

    • Inductive loads store energy in a magnetic field, such as motors and transformers.

    • Capacitive loads store energy in an electric field, such as capacitors in electronic circuits.

  • Answered by AI
  • Q3. What are the documents are maintained in maintenance department
  • Ans. 

    Documents maintained in a maintenance department include work orders, equipment manuals, maintenance logs, and safety records.

    • Work orders: Used to track and schedule maintenance tasks.

    • Equipment manuals: Provide instructions for maintenance and troubleshooting.

    • Maintenance logs: Record details of completed maintenance activities.

    • Safety records: Document safety inspections and compliance.

    • Inventory records: Track spare par...

  • Answered by AI
Round 3 - HR 

(2 Questions)

  • Q1. Just tell me about your self
  • Q2. Family background and previous company salary slips and expected salary

Interview Preparation Tips

Interview preparation tips for other job seekers - Before going interview please be prepare your current company work and your roles and responsibilities

Sadhu Forging Interview FAQs

How many rounds are there in Sadhu Forging Metallurgical Engineer interview?
Sadhu Forging interview process usually has 1 rounds. The most common rounds in the Sadhu Forging interview process are Technical.
What are the top questions asked in Sadhu Forging Metallurgical Engineer interview?

Some of the top questions asked at the Sadhu Forging Metallurgical Engineer interview -

  1. 9 point sample location in carburizing furn...read more
  2. Effect of fine pearlite and getr...read more
  3. Grading system of st...read more

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