Kems Auto Components Senior Quality Engineer Interview Questions and Answers

The 7 core tools are a set of quality control tools used in process improvement.

• 1. Process Flow Charts - visual representation of the steps in a process

• 2. Cause and Effect Diagrams (Fishbone Diagrams) - identifying root causes of problems

• 3. Check Sheets - data collection tool for tracking occurrences of a specific event

• 4. Pareto Charts - prioritizing issues based on frequency or impact

• 5. Histograms - visual representat...read more

Quality control is a process used to ensure that products or services meet specific standards and requirements.

• Quality control involves monitoring and inspecting products or services to identify defects or deviations from standards.

• It includes implementing corrective actions to address any issues found during the inspection process.

• Quality control aims to improve customer satisfaction by delivering products or services...read more

Various types of gages used in quality inspection include calipers, micrometers, height gauges, and plug gauges.

• Calipers: used for measuring the distance between two opposite sides of an object.

• Micrometers: used for measuring very small distances or thicknesses.

• Height gauges: used for measuring the height of objects.

• Plug gauges: used for checking the size of holes or bores.

• Thread gauges: used for checking the accuracy

Types of audits include internal, external, financial, operational, and compliance audits.

• Internal audits are conducted by employees within the organization to evaluate processes and controls.

• External audits are performed by an independent third party to provide an objective assessment of the organization's financial statements.

• Financial audits focus on the accuracy of financial information and compliance with accounti...read more

Root cause analysis is a methodical process used to identify the underlying cause of a problem or issue.

• Identify the problem or issue that needs to be addressed

• Gather data and information related to the problem

• Use tools like fishbone diagrams, 5 Whys, or fault tree analysis to determine the root cause

• Develop and implement solutions to address the root cause

• Monitor and evaluate the effectiveness of the solutions

Kaizen is a Japanese business philosophy of continuous improvement involving all employees.

• Kaizen focuses on making small, incremental changes to processes to improve efficiency and quality.

• It involves all employees in the organization, from top management to frontline workers.

• Kaizen encourages a culture of continuous improvement and innovation.

• Examples of kaizen include implementing 5S methodology, conducting regular