JSW Steel Electrical Maintenance Technician Interview Questions and Answers

Lubricant in rolling mills reduces friction between metal surfaces, prevents wear and tear, and improves efficiency.

• Lubricant reduces friction between metal surfaces in rolling mills

• Prevents wear and tear on machinery

• Improves efficiency by reducing energy consumption

• Helps in cooling the metal during the rolling process

• Examples: oil-based lubricants, grease, graphite-based lubricants

The major causes of roll breakage in maintenance engineering include material defects, improper setup, excessive tension, and foreign objects.

• Material defects such as weak spots or impurities can weaken the roll and lead to breakage.

• Improper setup or alignment of the roll can cause uneven stress distribution and eventual breakage.

• Excessive tension on the roll can exceed its load-bearing capacity and cause it to break.

• F...read more

The main causes of rolling mill bearing breakage are lack of lubrication, contamination, overloading, and misalignment.

• Lack of lubrication can lead to increased friction and heat generation, causing the bearing to fail prematurely.

• Contamination from dirt, debris, or water can accelerate wear and tear on the bearing surfaces.

• Overloading the bearing beyond its capacity can cause excessive stress and lead to failure.

• Misal...read more

Compressor overhead cause can be due to various factors such as high discharge pressure, low suction pressure, dirty filters, or worn out components.

• High discharge pressure can lead to overheating of the compressor.

• Low suction pressure can cause the compressor to work harder and overheat.

• Dirty filters can restrict airflow and cause the compressor to overheat.

• Worn out components such as valves or seals can lead to ineff

Wire rope condition can be measured by visual inspection, non-destructive testing, and load testing.

• Visual inspection for signs of wear, corrosion, broken wires, and distortion

• Non-destructive testing methods like magnetic particle inspection, ultrasonic testing, and dye penetrant testing

• Load testing to assess the strength and integrity of the wire rope under working conditions

The manufacturing process for producing a component involves several steps.

• Designing the component

• Material selection

• Machining or forming the raw material

• Assembly of the component

• Quality control and inspection

Power factor is the ratio of real power to apparent power in an AC circuit. VFD stands for Variable Frequency Drive. AC motors run on alternating current while DC motors run on direct current.

• Power factor is a measure of how effectively electrical power is being used in a circuit.

• It is calculated by dividing the real power (in watts) by the apparent power (in volt-amperes).

• A power factor of 1 indicates that all the pow...read more

Types of load cells include strain gauge load cells, hydraulic load cells, and capacitive load cells.

• Strain gauge load cells measure the strain or deformation of a material.

• Hydraulic load cells use hydraulic fluid to measure force.

• Capacitive load cells measure changes in capacitance to determine force.

• Other types of load cells include piezoelectric load cells and pneumatic load cells.

Different types of protection are used in a substation to ensure safety and reliability.

• Overcurrent protection: Protects against excessive current flow.

• Overvoltage protection: Safeguards against high voltage surges.

• Differential protection: Detects faults by comparing currents entering and leaving the substation.

• Distance protection: Protects transmission lines based on the distance to the fault.

• Ground fault protection: ...read more

Different types of HT breakers are used in HT lines depending on the specific requirements.

• Air Circuit Breaker (ACB) is commonly used in HT lines for its high breaking capacity and quick response time.

• Vacuum Circuit Breaker (VCB) is another popular choice due to its compact size and low maintenance requirements.

• SF6 Circuit Breaker is used for high voltage applications as it provides excellent arc quenching properties.

• O...read more