APL Apollo Tubes Maintenance Engineer Interview Questions, Process, and Tips

Lubricant in rolling mills reduces friction between metal surfaces, prevents wear and tear, and improves efficiency.

• Lubricant reduces friction between metal surfaces in rolling mills

• Prevents wear and tear on machinery

• Improves efficiency by reducing energy consumption

• Helps in cooling the metal during the rolling process

• Examples: oil-based lubricants, grease, graphite-based lubricants

The major causes of roll breakage in maintenance engineering include material defects, improper setup, excessive tension, and foreign objects.

• Material defects such as weak spots or impurities can weaken the roll and lead to breakage.

• Improper setup or alignment of the roll can cause uneven stress distribution and eventual breakage.

• Excessive tension on the roll can exceed its load-bearing capacity and cause it to break.

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The main causes of rolling mill bearing breakage are lack of lubrication, contamination, overloading, and misalignment.

• Lack of lubrication can lead to increased friction and heat generation, causing the bearing to fail prematurely.

• Contamination from dirt, debris, or water can accelerate wear and tear on the bearing surfaces.

• Overloading the bearing beyond its capacity can cause excessive stress and lead to failure.

• Misal...read more

Compressor overhead cause can be due to various factors such as high discharge pressure, low suction pressure, dirty filters, or worn out components.

• High discharge pressure can lead to overheating of the compressor.

• Low suction pressure can cause the compressor to work harder and overheat.

• Dirty filters can restrict airflow and cause the compressor to overheat.

• Worn out components such as valves or seals can lead to ineff

Wire rope condition can be measured by visual inspection, non-destructive testing, and load testing.

• Visual inspection for signs of wear, corrosion, broken wires, and distortion

• Non-destructive testing methods like magnetic particle inspection, ultrasonic testing, and dye penetrant testing

• Load testing to assess the strength and integrity of the wire rope under working conditions