JSW Energy Mechanical Maintenance Engineer Interview Questions, Process, and Tips

Types of valves include gate valves, globe valves, ball valves, butterfly valves, and check valves.

• Gate valves

• Globe valves

• Ball valves

• Butterfly valves

• Check valves

De-ashing process from ESP to silo involves several steps.

• The ash is collected in hoppers located at the bottom of the ESP.

• The ash is then transported to the silo using a pneumatic conveying system.

• The ash is stored in the silo until it can be disposed of properly.

• Regular maintenance of the ESP and pneumatic conveying system is necessary to ensure efficient de-ashing.

• Proper safety measures must be taken during the de-a

The capacity of ESP hoppers varies depending on the size and model of the equipment.

• ESP hoppers can range from a few hundred cubic feet to several thousand cubic feet in capacity.

• The capacity can also depend on the type of material being collected in the hopper.

• It is important to regularly monitor and maintain the hopper to prevent overfilling and potential equipment damage.

Types of gearboxes include spur, helical, bevel, worm, planetary, and cycloidal.

• Spur gearbox: simple and efficient, used in low-speed applications

• Helical gearbox: smoother operation, higher load capacity

• Bevel gearbox: used for right angle drives

• Worm gearbox: high reduction ratios, self-locking feature

• Planetary gearbox: compact design, high torque transmission

• Cycloidal gearbox: high shock load capacity, low backlash

Tensioning involves stretching a fastener to a specific load, while torqueing involves tightening a fastener to a specific torque value.

• Tensioning is typically used for critical applications where precise load control is required.

• Torqueing is more commonly used in general applications where a specific torque value is sufficient.

• Tensioning is often used in applications like bolted joints in bridges or aircraft structure...read more

The main reason for gearbox failure is lack of lubrication, leading to increased friction and wear.

• Lack of proper lubrication causing increased friction

• Contamination of lubricant with dirt or debris

• Overloading the gearbox beyond its capacity

• Improper maintenance and servicing

• Manufacturing defects or poor quality materials

• Incorrect alignment of gears

Two stroke engines have power strokes every revolution, while four stroke engines have power strokes every other revolution.

• Two stroke engines have a simpler design with fewer moving parts compared to four stroke engines

• Two stroke engines require a fuel-oil mixture for lubrication, while four stroke engines have a separate oil reservoir

• Two stroke engines produce more pollution due to incomplete combustion, while four s...read more

Wind Turbine Generators (WTG) generate electricity through the conversion of wind energy into mechanical energy and then into electrical energy.

• Wind turns the blades of the turbine

• Blades are connected to a rotor

• Rotor spins a generator to produce electricity

• Electricity is then sent to a transformer for distribution

• Example: Vestas V164-9.5 MW wind turbine

Fluid couplings are used to transmit power from one shaft to another without direct physical contact, allowing for smooth start-ups and overload protection.

• Fluid couplings help in gradual acceleration of heavy machinery, reducing stress on the equipment

• They provide overload protection by slipping when the torque exceeds a certain limit

• Fluid couplings dampen torsional vibrations, reducing wear and tear on the machinery

• T...read more

Gear boxes are used to transmit power from one component to another while changing the speed and torque of the output.

• Gear boxes allow for speed and torque conversion between input and output shafts

• They provide mechanical advantage by increasing or decreasing speed and torque

• Used in various applications such as automobiles, industrial machinery, and power transmission systems

Yes, generator alignment is crucial for efficient operation and preventing damage.

• Generator alignment ensures that the rotating parts are properly positioned to prevent vibration and wear

• Improper alignment can lead to increased maintenance costs and reduced efficiency

• Alignment methods include laser alignment, dial indicators, and alignment jigs

• Regular alignment checks should be performed to ensure optimal performance

• Ex...read more

Various types of gears can be used in a gearbox depending on the application, such as spur gears, helical gears, bevel gears, and worm gears.

• Spur gears are commonly used in applications where simplicity and cost-effectiveness are important.

• Helical gears are used when smooth and quiet operation is required.

• Bevel gears are used to transmit motion between intersecting shafts.

• Worm gears are used for high reduction ratios a...read more

Aviation lamps are used in wind turbine generators (WTG) for aircraft safety and navigation purposes.

• Aviation lamps help to make the wind turbine visible to aircrafts, reducing the risk of collisions.

• They also aid in navigation by marking the location of the wind turbine for pilots.

• The use of aviation lamps is a regulatory requirement to ensure air traffic safety around wind turbines.

• Different colors of aviation lamps ...read more

I am a dedicated Mechanical Engineer with a strong background in designing and implementing mechanical systems.

• Graduated with a degree in Mechanical Engineering from XYZ University

• Experienced in CAD software such as AutoCAD and SolidWorks

• Worked on projects involving HVAC systems and industrial machinery

• Skilled in analyzing and solving complex engineering problems

• Strong communication and teamwork skills

I have 5 years of experience in Boiler Turbine, ESP, and BAG FILTER EPCI projects.

• 5 years of experience in Boiler Turbine projects

• Familiar with ESP (Electrostatic Precipitator) systems

• Proficient in BAG FILTER EPCI (Engineering, Procurement, Construction, and Installation)

• Managed various projects involving Boiler Turbine, ESP, and BAG FILTER systems

• Implemented cost-effective solutions for improving efficiency

The erection process of a boiler involves assembling and installing all the components to create a functional boiler system.

• Prepare the foundation for the boiler

• Assemble the boiler components such as tubes, drums, and headers

• Install the boiler on the foundation

• Connect the necessary piping and valves

• Test the boiler for proper functioning

Boiler pressure parts are typically made of carbon steel, alloy steel, or stainless steel to withstand high pressure and temperature.

• Carbon steel is commonly used for lower pressure boilers

• Alloy steel is used for higher pressure boilers

• Stainless steel is used for corrosion resistance in boilers

• Materials must meet specific standards like ASTM A516 for carbon steel

The welding process used in water wall panels is typically TIG welding.

• TIG welding is commonly used for water wall panels due to its precision and clean welds

• TIG welding helps prevent contamination in the weld area, which is crucial for water wall panels

• Other welding processes like MIG welding or submerged arc welding may also be used depending on the specific requirements

Maintenance planning involves creating a systematic approach to ensure efficient and effective maintenance activities.

• Developing a maintenance schedule based on equipment requirements and priorities

• Identifying and procuring necessary resources, such as spare parts and tools

• Coordinating with other departments to minimize disruptions and downtime

• Implementing preventive maintenance strategies to reduce breakdowns

• Tracking ...read more

Addressing employee behavior issues as a Maintenance Manager

• Identify the specific behavior that is not good

• Have a private conversation with the employee to discuss the issue

• Clearly communicate expectations and provide feedback on how the behavior is impacting the team or organization

• Offer support and resources to help the employee improve

• Implement disciplinary actions if necessary, following company policies and proced...read more