Inteva Products Production Graduate Engineer Trainee Interview Questions and Answers

Q1. Self introduction
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Q2. Academic question
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Q1. Family background
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Q2. Self introduction
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Q1. Which parameters not affects the quality of casting but can reduce the CT ?
Ans. 
Parameters like mold temperature, pouring temperature, and cooling rate can reduce the casting cycle time without affecting quality.
• Mold temperature

• Pouring temperature

• Cooling rate
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Q1. What is the reason of resigning from your current company?
Ans. For both personal and professional growth.
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Q1. Basic method Specification method
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The question is asking for the difference between basic method and specification method in production.
• Basic method refers to a general approach or technique used in production without specific details.

• Specification method involves detailed instructions or requirements for a specific task or product.

• Example: Basic method for assembling a product may involve general steps, while specification method would include exact m
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Q2. Organization method
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Organization method refers to the system or structure used to arrange and manage tasks, resources, and information in a production setting.
• Utilize a clear and efficient system for task delegation and tracking

• Implement visual management tools such as Kanban boards or Gantt charts

• Establish regular communication channels for updates and feedback

• Ensure proper documentation and record-keeping for processes and procedures

• Enc...read more
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Q3. Safety working method
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Safety working method involves implementing procedures and protocols to ensure the well-being of employees.
• Implementing regular safety training for employees

• Enforcing the use of personal protective equipment (PPE)

• Conducting regular safety inspections and audits

• Encouraging employees to report any safety concerns or hazards

• Establishing emergency response plans and procedures
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Q1. Quality method Type of work method
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Quality method refers to the approach or system used to ensure products meet standards. Type of work method refers to the specific process or technique used to complete tasks.
• Quality method can include Six Sigma, Total Quality Management, Lean Manufacturing, etc.

• Type of work method can include Agile, Waterfall, Kanban, etc.

• Quality method focuses on ensuring products meet quality standards and customer requirements.

• Type...read more
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Q2. Problem solving method
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Problem solving method involves identifying the issue, analyzing possible solutions, implementing the best solution, and evaluating the outcome.
• Identify the problem or issue at hand

• Gather relevant information and data

• Brainstorm possible solutions

• Evaluate each solution based on feasibility and impact

• Implement the best solution

• Monitor and evaluate the outcome for effectiveness
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Q1. Why you left your last company?
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Q1. 7QC tools, 5'S, OEE formula, 4M change management, analysis,
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What is your role in the company, and how did you achieve your target?

Q1. Why are you change job ?
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Q2. What is your notice period?
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Q1. What is your KPI
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My KPI as a Production Engineer is to ensure efficient production processes, minimize downtime, and optimize product quality.
• Monitoring and improving production efficiency

• Reducing downtime through preventive maintenance

• Implementing quality control measures

• Optimizing production output

• Analyzing and improving production costs
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Q2. How to calculate OEE
Ans. 
OEE (Overall Equipment Efficiency) can be calculated by multiplying Availability, Performance, and Quality percentages.
• Calculate Availability by dividing the total operating time by the planned production time.

• Calculate Performance by dividing the actual production rate by the maximum production rate.

• Calculate Quality by dividing the good units produced by the total units produced.

• Multiply the Availability, Performance
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Q3. What is 4M and what is retroactive & prospective
Ans. 
4M is a methodology used in production engineering. Retroactive refers to actions taken after an event, while prospective refers to actions taken before an event.
• 4M is a methodology used in production engineering that stands for Man, Machine, Material, and Method.

• Man refers to the human resources involved in the production process.

• Machine refers to the equipment and tools used in production.

• Material refers to the raw m...read more
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Q4. What is base documents of control plan
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The base documents of a control plan include process flow diagrams, work instructions, and quality standards.
• Process flow diagrams outline the sequence of steps in the production process.

• Work instructions provide detailed instructions on how to perform each step of the process.

• Quality standards define the criteria for acceptable quality and specify the required inspections and tests.

• Other base documents may include con...read more
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Q5. What is 5W 1H
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5W 1H is a technique used to gather information by asking five 'W' questions and one 'H' question.
• 5W 1H stands for Who, What, When, Where, Why, and How.

• It is commonly used in journalism, problem-solving, and project management.

• By asking these questions, one can gather comprehensive information about a situation or problem.

• For example, in a production engineering context, the 5W 1H questions could be: Who is responsible...read more
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Q1. Like a My study related
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Q2. How many types of brake
Ans. 
There are two main types of brakes: disc brakes and drum brakes.
• Disc brakes use calipers to squeeze brake pads against a rotor to slow down the vehicle.

• Drum brakes use brake shoes that press against the inside of a drum to slow down the vehicle.
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Q3. How to work Piston
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To work a piston, it must be properly lubricated and connected to a crankshaft to convert linear motion into rotational motion.
• Ensure the piston is properly lubricated to reduce friction and wear

• Connect the piston to a crankshaft to convert linear motion into rotational motion

• Monitor piston movement for any abnormalities or malfunctions
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Q4. How many types of Engine
Ans. 
There are two main types of engines: internal combustion engines and external combustion engines.
• Internal combustion engines: gasoline engines, diesel engines

• External combustion engines: steam engines

• Other types include rotary engines, electric engines, etc.
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Q5. Why 2 stroke engine is powerful than 4 stroke engine
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2 stroke engines are more powerful than 4 stroke engines due to their higher power-to-weight ratio and faster combustion process.
• 2 stroke engines have a power stroke for every revolution of the crankshaft, while 4 stroke engines have a power stroke every other revolution.

• 2 stroke engines have a simpler design with fewer moving parts, leading to less friction and more efficient power output.

• 2 stroke engines have a faste...read more
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