Indo Autotech Deputy Manager Interview Questions and Answers

I want to join Michelin because of its reputation for excellence and innovation in the automotive industry.

• Michelin is a global leader in the automotive industry, known for its high-quality products and cutting-edge technology.

• I am impressed by Michelin's commitment to sustainability and its efforts to develop eco-friendly tires.

• The company's strong focus on research and development aligns with my passion for innovatio...read more

I have the necessary skills, experience, and leadership qualities to excel in the role of Deputy Manager.

• I have a proven track record of successfully managing teams and achieving targets.

• I possess strong communication and interpersonal skills, which enable me to effectively collaborate with colleagues and stakeholders.

• I am highly organized and detail-oriented, ensuring efficient operations and problem-solving.

• I am adep...read more

High pressure molding line is a manufacturing process where materials are compressed under high pressure to create products.

• Materials are placed in a mold cavity and compressed under high pressure to form the desired shape.

• Parameters such as temperature, pressure, and cooling time are carefully controlled to ensure quality and consistency.

• Examples of products made using high pressure molding line include automotive par...read more

Sand plant functions to wash, screen, and classify sand for various construction purposes.

• Sand plant washes the sand to remove impurities and clay particles.

• It screens the sand to separate different sizes for specific applications.

• Sand plant classifies the sand based on particle size and shape.

• Examples: Sand plants are used in concrete production, glass manufacturing, and foundries.

Sand plant additive dosing percentage is the amount of additive added to the sand in the plant to improve its properties. Controlling raw material consumption involves monitoring and adjusting the dosing percentage.

• Monitor the dosing percentage regularly to ensure it is within the desired range

• Adjust the dosing percentage based on the quality of the sand and production requirements

• Use automation and control systems to ...read more

DISA molding parameters and box size are crucial factors in controlling mold-related rejection.

• DISA molding parameters include factors like sand temperature, compactability, and moisture content.

• Box size refers to the dimensions of the mold box used in the molding process.

• To control mold-related rejection, ensure proper calibration of DISA molding parameters.

• Regularly monitor and adjust box size to meet the requirement...read more

Vertical pouring system involves pouring metal vertically into the mold, while horizontal pouring system involves pouring metal horizontally.

• Vertical pouring system allows for better control over the flow of metal into the mold.

• Horizontal pouring system is typically used for larger molds where the weight of the metal could cause issues in a vertical system.

• Challenges in vertical molding include ensuring even distributi...read more

Core making process involves creating sand cores to be placed inside molds for casting metal parts. Raw material control in core shop is crucial for quality cores.

• Core making process involves mixing sand with a binder to create a core that is then placed inside a mold for casting metal parts.

• Raw materials such as sand, binder, and additives need to be carefully controlled in terms of quality, quantity, and consistency ...read more

Shell core process is a method used in foundry casting to create hollow cavities in metal castings.

• Shell core process involves creating a shell of sand mixed with resin around a pattern to create a hollow cavity in the final casting.

• Parameters in shell core process include shell thickness, resin type, curing time, and shell permeability.

• Example: In automotive industry, shell core process is used to create complex engin

Furnace capacity refers to the maximum amount of material that can be processed in a furnace at one time. In my previous organization, I handled high-grade steel in the furnace.

• Furnace capacity is crucial for determining production output and efficiency.

• Different types of furnaces have varying capacities based on their design and size.

• Handling high-grade materials in the furnace requires precise temperature control and...read more

Raw material consumption control in melting department involves monitoring and managing the usage of materials to ensure efficiency and cost-effectiveness.

• Regularly monitor raw material inventory levels

• Analyze consumption patterns and identify areas for improvement

• Implement measures to reduce waste and optimize material usage

• Collaborate with procurement team to ensure timely supply of materials

• Utilize software systems

Use quality tools like Pareto chart, fishbone diagram, and 5 Whys to analyze and address customer complaints.

• Identify the root cause of the complaint using tools like fishbone diagram.

• Prioritize the issues using a Pareto chart to focus on the most critical problems first.

• Use the 5 Whys technique to dig deeper into the root cause of the complaint.

• Implement corrective actions based on the analysis to prevent similar comp

7QC tools are a set of quality control tools used for process improvement and problem-solving.

• Check sheet: Used to collect and analyze data, such as tallying defects in a manufacturing process.

• Pareto chart: Helps identify the most significant factors contributing to a problem, based on the 80/20 rule.

• Cause and effect diagram (Fishbone diagram): Used to identify and analyze potential causes of a problem.

• Histogram: Repre...read more

QA focuses on preventing defects in the process, while QC focuses on identifying defects in the product.

• QA is process oriented, focusing on preventing defects by improving processes and procedures.

• QC is product oriented, focusing on identifying defects through testing and inspection.

• QA involves activities like reviews, audits, and process improvements.

• QC involves activities like testing, inspections, and quality contro...read more

FMEA stands for Failure Modes and Effects Analysis, a systematic method for identifying and preventing potential failures in a system.

• FMEA is a structured approach to identifying and prioritizing potential failure modes in a system.

• It involves analyzing the potential effects of these failures and developing mitigation strategies.

• FMEA helps in improving the reliability, safety, and quality of a system or process.

• There a...read more

Process & product audit type of poka yoke ensures errors are prevented during audits.

• Poka yoke in process audit involves using checklists to ensure all steps are followed correctly

• Poka yoke in product audit involves using sensors to detect defects before they occur

• Examples include using color-coded labels to prevent mix-ups in audits