Escorts Kubota Limited Production Team Leader Interview Questions and Answers

5S is a workplace organization method that aims to improve efficiency and productivity by eliminating waste and optimizing workflow.

• Sort - separate necessary items from unnecessary ones

• Set in order - arrange necessary items in a logical and efficient manner

• Shine - clean and inspect the work area regularly

• Standardize - establish procedures and guidelines for maintaining the 5S system

• Sustain - ensure that the 5S system i...read more

A checksheet is a tool used to collect and organize data in a structured manner.

• It is a simple form used to record data in a consistent manner

• It helps to identify patterns and trends in the data

• It can be used to monitor quality control processes

• Examples include tally sheets, defect checklists, and inspection forms

7 QC tools are a set of basic quality control tools used to identify and solve quality problems.

• The tools include: Pareto chart, cause-and-effect diagram, check sheet, control chart, histogram, scatter diagram, and flowchart.

• They are used to analyze data and identify the root cause of quality problems.

• The tools are easy to use and can be applied to various industries and processes.

• For example, a Pareto chart can be use...read more

FRL stands for Filter, Regulator, and Lubricator. It is a device used in pneumatic systems to clean, regulate, and lubricate compressed air.

• Filter removes impurities and moisture from compressed air

• Regulator controls the pressure of compressed air

• Lubricator adds oil mist to compressed air to lubricate moving parts

• Used in pneumatic systems for machinery, tools, and equipment

• Helps to extend the life of pneumatic componen...read more

Take time refers to the amount of time required to complete a task or process.

• It is important to accurately estimate take time to ensure efficient production.

• Factors that can affect take time include equipment, materials, and worker skill level.

• Take time can be improved through process optimization and training.

• For example, if a production line has a take time of 10 minutes per unit, increasing efficiency could reduce ...read more

DWM stands for Daily Work Management. It is a process used to manage daily work activities and improve productivity.

• DWM involves setting daily goals and targets for the team

• It includes tracking progress and identifying areas for improvement

• DWM helps to prioritize tasks and ensure that work is completed efficiently

• Examples of DWM tools include visual management boards and daily huddles

Just in Time (JIT) is a production strategy aimed at reducing waste by receiving goods only as they are needed in the production process.

• JIT minimizes inventory costs by ordering materials only when needed.

• Example: A car manufacturer receives parts just before assembly to reduce storage costs.

• It enhances efficiency by streamlining production processes.

• Example: Toyota pioneered JIT to improve manufacturing efficiency an...read more