CPS Interview Questions, Process, and Tips

Lean tools used in Industrial Engineering include 5S, value stream mapping, Kanban, Kaizen, and Poka Yoke.

• 5S - Sort, Set in order, Shine, Standardize, Sustain

• Value stream mapping - Visual representation of processes to identify waste

• Kanban - Visual scheduling system to control inventory levels

• Kaizen - Continuous improvement through small incremental changes

• Poka Yoke - Error-proofing techniques to prevent mistakes

Line balancing is the process of assigning tasks to workstations in a way that evens out the workload and maximizes efficiency.

• Involves distributing work evenly among workstations

• Minimizes idle time and bottlenecks

• Helps improve productivity and reduce production costs

• Example: In an assembly line, tasks like welding, painting, and assembly are balanced to ensure smooth workflow

Recent trends in industrial engineering include automation, sustainability, and data analytics.

• Automation: Increasing use of robotics and AI to streamline processes and improve efficiency.

• Sustainability: Focus on reducing waste, energy consumption, and environmental impact.

• Data Analytics: Utilizing big data and machine learning to optimize operations and decision-making.

• Supply Chain Optimization: Implementing strategie...read more

5S is a methodology for organizing a workplace for efficiency and effectiveness, while 6-Sigma is a data-driven approach for process improvement.

• 5S focuses on Sort, Set in order, Shine, Standardize, and Sustain to create a clean and organized work environment.

• 6-Sigma aims to reduce defects and variation in processes by using statistical methods and tools.

• Both methodologies are used in industrial engineering to improve ...read more