Brakes India Deputy Engineer - Production Interview Questions and Answers

Q1. What is Process of st department?
Ans. 
The Process of ST department involves analyzing and improving production processes to increase efficiency and quality.
• Analyze current production processes

• Identify areas for improvement

• Implement changes to increase efficiency and quality

• Monitor and evaluate the impact of changes

• Collaborate with other departments to optimize overall production
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Q2. What is temperature of thermal oven?
Ans. 
The temperature of a thermal oven can vary depending on the specific model and purpose.
• The temperature of a thermal oven is typically adjustable and can range from around 50°C to over 300°C.

• Different types of thermal ovens may have different temperature ranges based on their intended use.

• For example, a drying oven may have a lower temperature range compared to a high-temperature furnace.
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Q1. Technical related
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Q2. Present job roles
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Currently working as a Senior Team Leader in a retail company, responsible for managing a team of 15 employees and ensuring daily operations run smoothly.
• Managing a team of 15 employees

• Ensuring daily operations run smoothly

• Handling customer complaints and escalations

• Training new employees on company policies and procedures
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Q1. Previous job related questions
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Is English is compulsory is school

Q1. How to manage during mass absenteeism
Ans. 
Managing mass absenteeism requires effective planning, communication, and flexibility.
• Develop a contingency plan to address potential absences

• Cross-train employees to ensure coverage in critical roles

• Implement flexible work arrangements, such as remote work or flexible schedules

• Communicate expectations and policies regarding absenteeism

• Encourage a healthy work-life balance to reduce burnout and absenteeism

• Monitor and t...read more
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Q2. My introduction
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Q3. Why you come for this role
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I am passionate about production and have the necessary skills and experience to excel in this role.
• I have a strong background in production, with several years of experience in managing and overseeing production processes.

• I have a deep understanding of the industry and its challenges, and I am confident in my ability to navigate and overcome them.

• I am highly organized and detail-oriented, which are essential qualities...read more
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Q1. Production work
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Q2. Experience Questions
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Q3. Technical Questions
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Q4. Experience Questions and
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Q1. Production Department
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Q1. Introdction about project
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Q2. About internship
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Q1. About work experience ?
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Q2. About job responsibilities
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Q1. What is line balancing?
Ans. 
Line balancing is the process of assigning tasks to workstations in a way that evens out the workload and maximizes efficiency.
• Involves distributing workload evenly among workstations

• Minimizes idle time and bottlenecks

• Improves productivity and efficiency

• Example: In an assembly line, tasks are allocated to different stations to ensure smooth flow of production
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Q2. What is pillars of TPM and it's benefits?
Ans. 
TPM pillars are key principles for Total Productive Maintenance, leading to improved equipment reliability and productivity.
• Pillar 1: Autonomous Maintenance - Involving operators in routine maintenance tasks to prevent breakdowns.

• Pillar 2: Planned Maintenance - Scheduled maintenance activities to keep equipment in optimal condition.

• Pillar 3: Quality Maintenance - Ensuring equipment is capable of producing quality produ...read more
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Q3. What is 5s and explain it?
Ans. 
5s is a methodology used to organize a workplace for efficiency and effectiveness by identifying and storing items used, maintaining the area and items, and sustaining the new order.
• Sort: Separate necessary items from unnecessary ones.

• Set in order: Arrange necessary items in a logical and efficient manner.

• Shine: Clean and inspect the work area regularly.

• Standardize: Establish standards and procedures for maintaining th...read more
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Q4. What is bottlenecks
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Bottlenecks are points in a process where the flow of work is impeded or slowed down, causing delays and inefficiencies.
• Bottlenecks can occur due to limited resources, such as equipment or manpower

• Identifying and addressing bottlenecks is crucial for improving overall productivity

• Examples of bottlenecks include a machine that frequently breaks down, causing a backlog in production

• Implementing strategies like cross-trai...read more
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Q1. Technical round for routine experience
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Q1. Technical experience check up
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Q1. Technical and salary expectation check up
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