Bony Polymers Assistant Manager PPC Interview Questions and Answers for Experienced

Q1. Tell me about yourself?
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Q2. Why do we hire you?
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Q3. What salary did you expect
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Q1. Tell me about your job profile? Roles Responsibilities.
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Q2. Tell be about manufacturing process which you have been seen in your career
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Q3. What are core tools of AIAG?
Ans. 
Core tools of AIAG include FMEA, PPAP, MSA, SPC, and APQP.
• FMEA (Failure Mode and Effects Analysis) is used to identify and prioritize potential failure modes in a process.

• PPAP (Production Part Approval Process) is used to ensure that suppliers meet customer requirements.

• MSA (Measurement Systems Analysis) is used to assess the quality of measurement systems.

• SPC (Statistical Process Control) is used to monitor and contro...read more
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Q1. What are yours failures?
Ans. 
I have experienced failures in project deadlines, communication, and technical solutions.
• Missed project deadlines due to underestimating tasks

• Miscommunication with team members leading to misunderstandings

• Implemented technical solutions that did not meet requirements
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Q2. What are your achievements?
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Q3. What is heat treatment process
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Heat treatment process is a method used to alter the physical and sometimes chemical properties of a material through heating and cooling.
• Involves heating the material to a specific temperature

• Holding it at that temperature for a set amount of time

• Then cooling it at a controlled rate

• Can be used to increase hardness, improve machinability, or enhance other properties

• Common techniques include annealing, quenching, temper
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Q1. Tell about your self
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Q2. Why do you want this job
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Arithmetic, reasoning, English

Q1. Is your coching in progress
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Q1. Tell me About yourself
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Q2. Where you see yourself in next 3 years
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Q1. Tell me previous jobs profile
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Q2. Tell me your previous responsibilities
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Q3. Tell me your achievements
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Q1. Rejection analysis through why why
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Q2. Productivity improvement activity types
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Productivity improvement activities include process optimization, automation, training, and employee engagement.
• Process optimization: streamlining workflows and eliminating waste

• Automation: using technology to reduce manual labor and increase efficiency

• Training: providing education and skill development to employees

• Employee engagement: fostering a positive work environment and encouraging collaboration

• Examples: impleme...read more
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Q3. Cycle time and Takt time calculation
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Q1. Assembly line capacity and type of assembly
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Assembly line capacity and type of assembly are crucial factors in manufacturing efficiency.
• Assembly line capacity refers to the maximum amount of products that can be produced in a given time frame.

• Type of assembly refers to the method used to assemble the product, such as manual or automated.

• Efficient assembly lines require a balance between capacity and type of assembly.

• For example, a high-capacity assembly line may...read more
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Q2. Line balancing and line structure details
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Q3. Cycle time study techniques
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Cycle time study techniques involve analyzing and improving the time it takes to complete a process.
• Identify the process to be studied

• Collect data on the process

• Analyze the data to identify bottlenecks and inefficiencies

• Implement improvements to reduce cycle time

• Continuously monitor and adjust the process

• Examples include time and motion studies, value stream mapping, and process mapping
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Q1. Why you want to switch the company
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