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I applied via campus placement at National Institute of Foundry and Forge Technology, Ranchi and was interviewed before Oct 2021. There were 4 interview rounds.
7 QC tools description and its role in Manufacturing
Material details used in castings
The material used depends on the type of casting process
Common materials include iron, steel, aluminum, and copper alloys
Sand casting typically uses silica sand and a binder
Investment casting uses a ceramic shell and wax pattern
Die casting uses a metal mold and high-pressure injection of molten metal
Material properties such as strength, ductility, and corrosion resistance are important
Forging materials include metals and alloys with high strength and ductility.
Common forging materials include carbon steel, alloy steel, stainless steel, aluminum, and titanium.
The choice of material depends on the desired properties of the final product, such as strength, durability, and corrosion resistance.
Forging materials must have high ductility to withstand the intense pressure and deformation during the forging...
Defects in casting and forging are common and can lead to product failure.
Casting defects include porosity, shrinkage, and cold shuts.
Forging defects include cracks, laps, and folds.
Defects can be caused by improper design, material selection, or manufacturing processes.
Quality control measures such as non-destructive testing can help detect defects before products are released.
Examples of product failure due to defect
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