Birla White Government Apprentice Interview Questions and Answers

Rejection control is essential to maintain PPM (parts per million) levels within acceptable limits.

• Implementing quality control measures to reduce rejection rates

• Regularly monitoring rejection rates and analyzing root causes

• Training employees on proper procedures to minimize rejections

• Utilizing statistical process control tools to track rejection trends

• Collaborating with suppliers to improve quality of incoming materia

Implementing a new standard tooling inspection process to ensure quality and efficiency.

• Develop a detailed checklist of all required tooling inspections

• Train technicians on the new inspection process

• Regularly review and update the inspection standards based on feedback and results

• Utilize digital tools for easier tracking and documentation

• Implement a system for reporting and addressing any issues found during inspection

Maintaining 5S on the shop floor involves organizing, cleaning, standardizing, and sustaining a workspace for efficiency and safety.

• Sort: Remove unnecessary items and organize tools and materials in designated locations.

• Set in order: Arrange items so they are easily accessible and clearly labeled.

• Shine: Regularly clean and inspect the workspace to ensure cleanliness and safety.

• Standardize: Implement consistent processe...read more

Kaizen implementation involves continuous improvement in processes and systems.

• Kaizen focuses on small, incremental changes to improve efficiency and quality.

• Involves all employees in identifying and implementing improvements.

• Encourages a culture of continuous learning and innovation.

• Examples: implementing a 5S system, setting up regular improvement workshops, using visual management tools.