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Tolerance is the acceptable range of variation in a measurement or dimension.
Tolerance is the maximum and minimum limits within which a product or process must operate to meet specifications.
It ensures that parts fit together properly and function correctly.
Examples include the tolerance on the diameter of a shaft or the thickness of a sheet of metal.
Types of tolerance include bilateral, unilateral, and geometric.
Bilateral tolerance: allows for variation in both directions from the nominal dimension
Unilateral tolerance: allows for variation in only one direction from the nominal dimension
Geometric tolerance: specifies the allowable variation in form, profile, orientation, or location of a feature
There are two main types of casting: expendable mold casting and permanent mold casting.
Expendable mold casting includes sand casting, investment casting, and plaster mold casting.
Permanent mold casting includes die casting and centrifugal casting.
Quality is the measure of excellence or superiority of a product or service.
Quality is meeting or exceeding customer expectations.
It involves consistency, reliability, and conformance to requirements.
Quality is achieved through continuous improvement and prevention of defects.
Examples include high durability of a product, low defect rate in manufacturing, and excellent customer service.
Casting is a manufacturing process in which a liquid material is poured into a mold and allowed to solidify into the desired shape. Casting defects are imperfections that occur during this process.
Casting involves pouring molten metal, plastic, or other materials into a mold to create a specific shape.
Common casting defects include porosity, shrinkage, cold shuts, misruns, and inclusions.
Porosity is the presence of air...
Manufacturing is the process of producing goods through the use of labor, machines, tools, and chemical or biological processing.
Manufacturing involves transforming raw materials into finished products
It includes processes such as cutting, shaping, assembling, and packaging
Examples include automobile manufacturing, electronics production, and food processing
I applied via Walk-in and was interviewed in Aug 2022. There were 3 interview rounds.
General questions asked in interview
Experienced Quality Engineer with a background in manufacturing and process improvement.
Bachelor's degree in Engineering
Certified Six Sigma Black Belt
Implemented lean manufacturing practices to reduce defects by 20%
Led cross-functional teams to improve product quality
I applied via Recruitment Consulltant and was interviewed in Mar 2022. There was 1 interview round.
posted on 7 Feb 2025
I appeared for an interview before Feb 2024.
Normal aptitude questions
Industrial problems real case studies
I applied via Recruitment Consultant and was interviewed before Dec 2019. There was 1 interview round.
5S is a methodology used to organize and maintain a clean, efficient, and safe work environment.
5S stands for Sort, Set in Order, Shine, Standardize, and Sustain.
Sort involves removing unnecessary items from the workplace.
Set in Order focuses on arranging necessary items in a logical and efficient manner.
Shine involves cleaning and maintaining the workplace.
Standardize establishes consistent processes and procedures.
Su...
Pokayoke is a Japanese term for mistake-proofing or error-proofing.
It is a quality control technique used to prevent errors or defects in a product or process.
It involves designing a process or product in a way that makes it impossible or difficult to make mistakes.
Examples include using color-coding, checklists, and sensors to prevent errors.
Pokayoke helps improve product quality, reduce waste, and increase efficiency
Kaizen is a Japanese term for continuous improvement.
Kaizen involves making small, incremental changes to improve processes and systems.
It is a philosophy that emphasizes the importance of ongoing improvement in all aspects of an organization.
Kaizen can be applied to any area of an organization, from manufacturing to customer service.
Examples of kaizen include implementing a new process to reduce waste, improving commu...
posted on 16 May 2020
I applied via Walk-in and was interviewed before May 2019. There was 1 interview round.
The 5 engine part names are piston, cylinder, crankshaft, camshaft, and valve.
Piston: Moves up and down inside the cylinder to compress the fuel-air mixture.
Cylinder: Houses the piston and allows for the combustion process.
Crankshaft: Converts the linear motion of the piston into rotational motion.
Camshaft: Controls the opening and closing of the engine's valves.
Valve: Regulates the flow of fuel-air mixture and exhaust
1st and 3rd angle methods are used in engineering drawings to represent the orientation of an object in 3D space.
1st angle method is commonly used in Europe and Asia, while 3rd angle method is used in North America.
In 1st angle method, the object is placed in the first quadrant of the viewing plane, while in 3rd angle method, it is placed in the third quadrant.
The symbol for 1st angle projection is a square with a dot ...
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