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Bajaj Motors Quality Engineer Interview Questions and Answers

Updated 24 Jan 2025

Q1. What is casting and its defects ?

Ans.

Casting is a manufacturing process in which a liquid material is poured into a mold and allowed to solidify into the desired shape. Casting defects are imperfections that occur during this process.

  • Casting involves pouring molten metal, plastic, or other materials into a mold to create a specific shape.

  • Common casting defects include porosity, shrinkage, cold shuts, misruns, and inclusions.

  • Porosity is the presence of air pockets or voids in the casting, which can weaken the str...read more

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Q2. How many types of casting are there

Ans.

There are two main types of casting: expendable mold casting and permanent mold casting.

  • Expendable mold casting includes sand casting, investment casting, and plaster mold casting.

  • Permanent mold casting includes die casting and centrifugal casting.

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Q3. What is manufacturing ?

Ans.

Manufacturing is the process of producing goods through the use of labor, machines, tools, and chemical or biological processing.

  • Manufacturing involves transforming raw materials into finished products

  • It includes processes such as cutting, shaping, assembling, and packaging

  • Examples include automobile manufacturing, electronics production, and food processing

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Q4. What is Quality ?

Ans.

Quality is the measure of excellence or superiority of a product or service.

  • Quality is meeting or exceeding customer expectations.

  • It involves consistency, reliability, and conformance to requirements.

  • Quality is achieved through continuous improvement and prevention of defects.

  • Examples include high durability of a product, low defect rate in manufacturing, and excellent customer service.

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Q5. What is tolerence

Ans.

Tolerance is the acceptable range of variation in a measurement or dimension.

  • Tolerance is the maximum and minimum limits within which a product or process must operate to meet specifications.

  • It ensures that parts fit together properly and function correctly.

  • Examples include the tolerance on the diameter of a shaft or the thickness of a sheet of metal.

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Q6. Types of Tolerance

Ans.

Types of tolerance include bilateral, unilateral, and geometric.

  • Bilateral tolerance: allows for variation in both directions from the nominal dimension

  • Unilateral tolerance: allows for variation in only one direction from the nominal dimension

  • Geometric tolerance: specifies the allowable variation in form, profile, orientation, or location of a feature

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