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Tata Motors

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600+ Interview Questions and Answers

Updated 13 Dec 2024
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Q1. what is least count of vernier caliper ,micrometer, height gauge?

Ans.

The least count of vernier caliper, micrometer, and height gauge varies based on their precision.

  • Least count of vernier caliper ranges from 0.02 mm to 0.05 mm

  • Least count of micrometer ranges from 0.001 mm to 0.01 mm

  • Least count of height gauge ranges from 0.02 mm to 0.05 mm

  • Least count is the smallest measurement that can be read on the instrument

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Q2. What is the actual process of Control plan?

Ans.

Control plan is a documented procedure to ensure consistent quality of a product or service.

  • Identify critical process steps and potential failure modes

  • Develop controls to prevent or detect failures

  • Assign responsibility for each control

  • Establish monitoring and response plans

  • Review and update the control plan regularly

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Q3. Why white fumes appear from the silencer when we start an automobile?

Ans.

White fumes from automobile silencer are due to condensation of water vapor and unburnt fuel.

  • During combustion, water vapor is produced as a byproduct.

  • When the exhaust gases cool down in the silencer, the water vapor condenses and appears as white fumes.

  • Unburnt fuel can also contribute to the white fumes.

  • This is a normal phenomenon and nothing to worry about unless the fumes are excessive or have a strange odor.

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Q4. Types of pumps and for which process which types of pumps are required?

Ans.

Different types of pumps are required for different processes, such as centrifugal pumps for water treatment and positive displacement pumps for oil and gas.

  • Centrifugal pumps are used for water treatment and circulation

  • Positive displacement pumps are used for oil and gas processing

  • Diaphragm pumps are used for chemical processing

  • Peristaltic pumps are used for pharmaceutical and food processing

  • Gear pumps are used for lubrication and hydraulic systems

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Q5. What you think can improve customer service in after market ?

Ans.

Improving customer service in the after-market can be achieved through various strategies.

  • Implementing a robust feedback system to gather customer insights and address their concerns promptly

  • Providing comprehensive product knowledge and training to the customer service team

  • Offering personalized and proactive support to customers

  • Streamlining the returns and warranty process to ensure quick resolution

  • Investing in technology solutions like chatbots or self-service portals for fa...read more

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Q6. What can you do if Shortage of our parts for customer ??

Ans.

I would explore alternative suppliers and communicate transparently with the customer about the situation.

  • Research alternative suppliers for the parts

  • Communicate transparently with the customer about the situation

  • Offer alternative solutions or timelines if possible

  • Prioritize orders based on urgency and availability of parts

  • Collaborate with internal teams to find creative solutions

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Q7. Whow many types of gear available

Ans.

There are various types of gears available for different applications.

  • Spur gears

  • Helical gears

  • Bevel gears

  • Worm gears

  • Planetary gears

  • Rack and pinion gears

  • Internal gears

  • Spiral bevel gears

  • Straight bevel gears

  • Miter gears

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Q8. How did you calculate capacity of battery and rating of motor?

Ans.

The capacity of the battery is calculated based on the energy requirements and the discharge rate. The rating of the motor is determined by the power requirements and efficiency.

  • Battery capacity is calculated by dividing the energy requirements by the discharge rate.

  • Motor rating is determined by dividing the power requirements by the efficiency.

  • Consider factors like voltage, current, and duration of operation when calculating capacity and rating.

  • Example: For a battery with en...read more

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Q9. Have you taken a course on Industrial Engineering? What are different layouts? What is Just in time?

Ans.

Answering questions on Industrial Engineering and layouts

  • Yes, I have taken a course on Industrial Engineering

  • Different layouts include process layout, product layout, and fixed position layout

  • Just in time is a manufacturing philosophy where materials are delivered just in time for production

  • It aims to reduce inventory costs and increase efficiency

  • For example, Toyota uses just in time manufacturing to reduce waste and improve production speed

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Q10. what would you do to reduce the risk of Global Warming posed by using R12 in air-conditioners? [I said use R134a. Apparently, this is not completely environment-friendly. The Americans are trying to fool us by ...

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Ans.

Reduce risk of global warming from R12 in air-conditioners

  • Use alternative refrigerants like R134a or R290

  • Ensure proper disposal of old refrigerants

  • Regular maintenance and leak detection to prevent emissions

  • Encourage energy-efficient ACs to reduce overall emissions

  • Promote use of natural refrigerants like CO2 or ammonia

  • Implement regulations and policies to phase out harmful refrigerants

  • Invest in research and development of new, sustainable refrigerants

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Q11. 1. Draw a 4-speed synchromesh gearbox. (A bomb at the beginning which was timely diffused since I had drawn it ago)

Ans.

A 4-speed synchromesh gearbox is a type of manual transmission commonly used in automobiles.

  • Synchromesh gearbox allows for smoother shifting between gears

  • Each gear has its own synchronizer ring to match the speed of the gear and the input shaft

  • The gears are arranged in a specific order, typically in an H-pattern

  • The driver must depress the clutch pedal to disengage the gears before shifting

  • Commonly found in sports cars and high-performance vehicles

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Q12. If you are to design press fit assembly (hole and shaft) what parameters would you consider?

Ans.

Parameters to consider for designing press fit assembly (hole and shaft)

  • Tolerance of the hole and shaft

  • Material properties of the hole and shaft

  • Interference fit required

  • Press fit force required

  • Surface finish of the hole and shaft

  • Assembly process and equipment

  • Environmental conditions

  • Design for disassembly

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Q13. What is PPAP?Which characteristics use in this?

Ans.

PPAP stands for Production Part Approval Process. It is a standardized process used in the automotive industry to ensure that suppliers meet quality requirements.

  • PPAP is a set of guidelines and requirements that suppliers must follow to demonstrate their ability to consistently produce parts that meet customer specifications.

  • It involves submitting documentation and samples to the customer for approval before production begins.

  • The documentation includes items such as control p...read more

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Q14. How can we make the decision to claim any part in the warranty ?

Ans.

The decision to claim any part in the warranty is based on several factors.

  • Evaluate the terms and conditions of the warranty to determine if the part is covered.

  • Assess the cause of the issue and determine if it falls within the warranty's scope.

  • Consider the cost of the part and the potential savings from making a claim.

  • Review any applicable documentation or evidence to support the claim.

  • Follow the established procedures and guidelines for submitting a warranty claim.

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Q15. What is mean by production engineer and what actual define the production word in all the auto sector?

Ans.

A production engineer is responsible for designing, implementing, and improving manufacturing processes in the auto sector.

  • Production engineer is involved in the planning and execution of manufacturing processes.

  • They focus on optimizing production efficiency, quality, and cost-effectiveness.

  • They design and implement production systems, equipment, and tools.

  • Production engineers analyze data and identify areas for improvement.

  • They collaborate with cross-functional teams to ensu...read more

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Q16. What is quality control and quality assurance?

Ans.

Quality control and quality assurance are two essential processes in ensuring the quality of products or services.

  • Quality control involves the activities and techniques used to monitor and control the quality of a product or service during production or delivery.

  • Quality assurance focuses on the processes and systems implemented to ensure that the product or service meets the required quality standards.

  • Quality control is reactive and aims to identify and correct defects or dev...read more

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Q17. Share some of the Productivity Improvement Ideas for Machine Shop

Ans.

Implementing lean manufacturing principles, optimizing machine utilization, and investing in automation can improve productivity in machine shops.

  • Implementing lean manufacturing principles such as 5S, Kaizen, and Kanban can help reduce waste and improve efficiency.

  • Optimizing machine utilization by scheduling preventive maintenance, reducing setup times, and improving workflow can increase productivity.

  • Investing in automation technologies such as CNC machines, robotics, and Io...read more

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Q18. How can you manage im Critical Condition ??

Ans.

Managing critical condition requires prioritization, delegation, and clear communication.

  • Prioritize tasks based on urgency and importance

  • Delegate responsibilities to capable team members

  • Communicate clearly with all stakeholders

  • Stay calm and focused under pressure

  • Make quick and informed decisions

  • Adapt to changing circumstances

  • Seek help and support when needed

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Q19. How will you differentiate between two stroke engine and four stroke engines?

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Q20. Why wheels of tractors have larger radius at the back?

Ans.

The larger radius of wheels at the back of tractors provides better traction and stability.

  • Larger wheels at the back increase the tractors' pulling power and ability to carry heavy loads.

  • The larger surface area of the wheels distributes the weight more evenly, reducing soil compaction.

  • The increased radius helps in overcoming obstacles and rough terrains.

  • The larger wheels also improve the tractors' stability and prevent tipping over.

  • Examples: Tractors used in agriculture, cons...read more

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Q21. Which one of them is more efficient? What is the reason?

Ans.

The more efficient option is X due to its faster processing speed and lower energy consumption.

  • Option X is more efficient because it has a higher processing speed.

  • Option X consumes less energy compared to option Y.

  • Option X provides better performance and productivity.

  • Option Y may have certain advantages, but overall, option X is more efficient.

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Q22. What is difference between diesel and Otto cycle?

Ans.

Diesel cycle is a constant pressure cycle while Otto cycle is a constant volume cycle.

  • Diesel cycle uses compression ignition while Otto cycle uses spark ignition.

  • Diesel cycle has a higher compression ratio than Otto cycle.

  • Diesel cycle is used in diesel engines while Otto cycle is used in gasoline engines.

  • Diesel cycle has a higher thermal efficiency than Otto cycle.

  • Diesel cycle has a longer combustion duration than Otto cycle.

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Q23. What is the range of engine efficiency in case of two stroke engine?

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Q24. What is ABC costing and whats the role of Industrial Engineer in ABC costing

Ans.

ABC costing is a method of assigning costs to products based on their consumption of resources. Industrial engineers play a key role in implementing and optimizing ABC costing systems.

  • ABC costing stands for Activity-Based Costing

  • It is a method of assigning costs to products based on the resources they consume

  • Industrial engineers play a key role in implementing and optimizing ABC costing systems

  • They help identify the activities that drive costs and determine the cost drivers

  • Th...read more

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Q25. Have you heard about emission norms? What are those?

Ans.

Emission norms are regulations that limit the amount of pollutants released into the environment by vehicles and industries.

  • Emission norms are set by governments to reduce air pollution and protect public health.

  • They specify the maximum amount of pollutants that can be emitted by vehicles and industries.

  • Examples of pollutants include carbon monoxide, nitrogen oxides, particulate matter, and sulfur dioxide.

  • Emission norms are becoming increasingly strict as the world becomes mo...read more

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Q26. What is the name of the current measuring instrument?

Ans.

The current measuring instrument is called an ammeter.

  • The ammeter is used to measure the flow of electric current in a circuit.

  • It is typically connected in series with the circuit.

  • Examples of ammeters include analog ammeters with a needle display and digital ammeters with a numerical display.

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Q27. IF WE REMOVE CAM SENSOR THEN WHICH PROBLEM PRODUCE IN THE VEHICLE?

Ans.

Removing cam sensor can cause various problems in the vehicle.

  • The engine may not start or may stall while driving

  • The vehicle may experience reduced power and acceleration

  • The check engine light may turn on

  • The fuel efficiency may decrease

  • The timing of the engine may be affected

  • The vehicle may emit more pollutants

  • The transmission may not shift properly

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Q28. WHAT IS THE REASON OF CLUTCH PLATE HARD AND CRACK?

Ans.

Clutch plate hardness and cracking can be caused by various factors.

  • Excessive heat can lead to clutch plate hardening and cracking.

  • Poor lubrication can cause friction and heat buildup, leading to plate damage.

  • Worn-out or damaged clutch components can put excessive stress on the plate.

  • Incorrect clutch adjustment can result in plate damage.

  • Contaminants in the clutch system can cause abrasion and plate wear.

  • Improper driving techniques like riding the clutch can contribute to pla...read more

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Q29. What are the constituents of exhaust gases?

Ans.

Exhaust gases are composed of various pollutants released from combustion of fuels.

  • Exhaust gases contain carbon monoxide, nitrogen oxides, sulfur dioxide, particulate matter, and unburned hydrocarbons.

  • Carbon monoxide is a poisonous gas that can cause headaches, dizziness, and even death.

  • Nitrogen oxides contribute to smog and acid rain.

  • Sulfur dioxide can cause respiratory problems and contribute to acid rain.

  • Particulate matter can cause lung damage and other health problems.

  • Un...read more

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Q30. Do electric vehicle use gearbox? Why?

Ans.

No, electric vehicles do not use gearbox as they have high torque at low speeds.

  • Electric motors have a wide range of torque and can operate at low speeds without the need for a gearbox.

  • Gearboxes add weight and complexity to the vehicle.

  • Electric vehicles use a single-speed transmission or direct drive system.

  • Examples of electric vehicles without gearbox are Tesla Model S, Nissan Leaf, and BMW i3.

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Q31. what are the different types of joining methods ?

Ans.

Different types of joining methods include welding, brazing, soldering, adhesive bonding, and mechanical fastening.

  • Welding involves melting and fusing two materials together, such as arc welding or gas welding.

  • Brazing involves heating the materials and melting a filler metal to join them, such as silver brazing or copper brazing.

  • Soldering involves heating the materials and melting a lower melting point filler metal to join them, such as electronics soldering or plumbing solde...read more

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Q32. What is circuit breaker?

Ans.

A circuit breaker is an electrical switch that automatically interrupts the flow of current when it exceeds a certain limit.

  • It is used to protect electrical circuits from damage caused by overloading or short circuits.

  • It works by detecting the excess current and tripping the switch to break the circuit.

  • It can be reset manually or automatically depending on the type of circuit breaker.

  • Examples include thermal circuit breakers, magnetic circuit breakers, and hydraulic-magnetic ...read more

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Q33. What are the drags experienced by vehicles?

Ans.

Drags experienced by vehicles are forces that oppose motion and reduce speed.

  • Air resistance or drag caused by air molecules colliding with the vehicle's surface

  • Frictional drag caused by the vehicle's tires or wheels rubbing against the road surface

  • Gravity drag caused by the vehicle's weight and the force of gravity

  • Inertia drag caused by the vehicle's mass and resistance to changes in motion

  • Examples include wind resistance when driving a car, rolling resistance when cycling, a...read more

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Q34. List out air-conditioning parts of the car and what is working condition

Ans.

Air-conditioning parts of a car and their working condition.

  • The compressor compresses the refrigerant gas.

  • The condenser cools the refrigerant gas into a liquid.

  • The evaporator absorbs heat from the car's interior.

  • The expansion valve regulates the flow of refrigerant.

  • The receiver-drier removes moisture from the refrigerant.

  • All parts must be in good working condition for optimal cooling.

  • Leaks in the system can cause poor performance or failure.

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Q35. 2. Tell me how transmission occurs from engine to wheel?

Ans.

Transmission transfers power from engine to wheels through a series of gears and shafts.

  • Engine power is transferred to the transmission through the clutch.

  • The transmission uses gears to adjust the speed and torque of the output shaft.

  • The output shaft is connected to the driveshaft, which transfers power to the differential.

  • The differential splits the power between the two wheels, allowing them to rotate at different speeds.

  • The wheels are connected to the axles, which transfer...read more

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Q36. What is the grade of coal in coal handling plant? Explain superfinishing processes like honing,lapping Differences between casting and forging Draw the processes in coal handling plant How coal burnt is turned ...

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Ans.

The grade of coal in a coal handling plant is determined by its carbon content and calorific value.

  • Coal grades are classified based on their carbon content and calorific value, such as anthracite, bituminous, sub-bituminous, and lignite.

  • Superfinishing processes like honing and lapping are used to achieve high precision and smooth surface finishes on metal parts.

  • Casting involves pouring molten metal into a mold to create a desired shape, while forging involves shaping metal th...read more

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Q37. What may be the number of cars manufactured daily in India?

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Q38. Why petrol cannot be used in diesel engine and vice versa?

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Q39. 7. Find the area of both sides of object dipping into electrolyte. 8. Put the plug into key. 9. Note down the reading of ammeter at 5-minute intervals and see that it remains constant. 10. If necessary, adjust ...

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Ans.

The area of both sides of an object dipping into electrolyte can be calculated by finding the surface area of the object and multiplying it by 2.

  • Calculate the surface area of the object by using appropriate geometric formulas (e.g. for a rectangular object, use length x width).

  • Multiply the surface area by 2 to get the total area of both sides of the object.

  • Ensure that the object is fully submerged in the electrolyte to accurately calculate the area.

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Q40. Precautions: 1. The object to be electroplated must be cleaned thoroughly. 2. All connections must be clean, tight and free of corrosion. 3. The object to be electroplated must be connected to negative terminal...

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Ans.

Precautions for electroplating process

  • Thoroughly clean the object to be electroplated to ensure a successful plating process.

  • Ensure all connections are clean, tight, and free of corrosion to prevent any interruptions in the electroplating process.

  • Connect the object to be electroplated to the negative terminal of the power supply.

  • Avoid letting the electrodes touch each other to prevent short circuits.

  • Maintain a constant current supply from the battery throughout the electropla...read more

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Q41. Why entropy decreases with the increase in temperature?

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Q42. A four-stroke engine is an internal combustion engine in which the piston completes four separate strokes while turning the crankshaft. A stroke refers to the full travel of the piston along the cylinder, in ei...

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Ans.

A four-stroke engine is an internal combustion engine that completes four separate strokes to generate power.

  • The four strokes in a four-stroke engine are intake, compression, combustion, and exhaust.

  • During the intake stroke, the piston moves downward, drawing in a mixture of fuel and air into the cylinder.

  • In the compression stroke, the piston moves upward, compressing the fuel-air mixture.

  • The combustion stroke is where the spark plug ignites the compressed mixture, causing an...read more

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Q43. What is volatality ? which is more volatile - diesel or petrol?

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Q44. 4. What is limited slip differential? How it works?

Ans.

Limited slip differential is a type of differential that limits the speed difference between two wheels on an axle.

  • It allows for better traction and handling in slippery conditions

  • It works by using a clutch or viscous fluid to transfer torque between the wheels

  • Examples include the Torsen differential and the Quaife differential

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Q45. What is the use of hydrogen in automobile?

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Q46. In what cases is the Simplex method of solving simultaneous equations used?

Ans.

The Simplex method is used to solve linear programming problems with multiple variables and constraints.

  • Used in optimization problems

  • Used to find the optimal solution

  • Used when there are multiple variables and constraints

  • Examples include production planning and resource allocation

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Q47. What is a fitter

Ans.

A fitter is a skilled tradesperson who assembles, installs, and maintains machinery and equipment.

  • Fitters read and interpret blueprints and technical drawings

  • They use hand tools and power tools to shape and fit parts together

  • Fitters may work in industries such as manufacturing, construction, or maintenance

  • Examples of fitter tasks include aligning machine parts, welding components, and testing machinery

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Q48. Give the reason behind this production field,,why it is needed to create a circle of the automobile industries

Ans.

The production field is needed to create a circle of automobile industries to ensure efficient and cost-effective manufacturing processes.

  • Production field helps in streamlining the manufacturing process of automobile industries

  • It ensures efficient and cost-effective production of automobiles

  • It helps in maintaining quality standards and meeting customer demands

  • The circle of automobile industries includes suppliers, manufacturers, distributors, and retailers

  • Collaboration among ...read more

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Q49. How would you specify a pneumatic cylinder to manufacturer ?

Ans.

To specify a pneumatic cylinder to a manufacturer, provide details on bore size, stroke length, operating pressure, mounting style, and any special requirements.

  • Specify bore size and stroke length

  • Provide operating pressure and mounting style

  • Include any special requirements such as cushioning or magnetic sensors

  • Consider the application and environment when selecting materials and coatings

  • Specify the type of fluid to be used

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Q50. What is accumulator in hydraulics system?

Ans.

An accumulator is a device used in hydraulic systems to store potential energy and maintain pressure.

  • It stores hydraulic fluid under pressure, which can be used to power hydraulic machinery.

  • It helps to maintain a constant pressure in the hydraulic system.

  • It can also act as a shock absorber, reducing the impact of sudden pressure changes.

  • Examples of hydraulic systems that use accumulators include excavators, cranes, and hydraulic presses.

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Q51. Difference between diesel and petrol engine?

Ans.

Diesel engines use compression ignition while petrol engines use spark ignition.

  • Diesel engines are more fuel-efficient than petrol engines.

  • Petrol engines have higher power output than diesel engines.

  • Diesel engines are more durable and have longer lifespan than petrol engines.

  • Petrol engines are quieter and smoother than diesel engines.

  • Examples of diesel engines include those used in trucks and buses while petrol engines are commonly used in cars and motorcycles.

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Q52. How to lead a team, How to manage escalation, Internal Control and Audit, warehouse management,Supply chain management and strategic sourcing Etc

Ans.

Leading a team involves effective communication, setting clear goals, providing support, and fostering a positive work environment.

  • Communicate clearly and regularly with team members to ensure everyone is on the same page.

  • Set clear goals and expectations for the team to work towards.

  • Provide support and resources to help team members succeed in their roles.

  • Foster a positive work environment by promoting collaboration, recognizing achievements, and addressing any conflicts or i...read more

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Q53. What is the use of Natural gas in automobiles?

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Q54. What is an automotive differential and how does it work?

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Q55. What is the actual mean of production.and what kind of process r going on production field

Ans.

Production refers to the process of creating goods or services through various activities and operations.

  • Production involves transforming raw materials or inputs into finished products or services.

  • It includes activities such as manufacturing, assembly, packaging, and quality control.

  • Production processes can vary depending on the industry and product, such as mass production, batch production, or custom production.

  • Efficiency, quality, and cost-effectiveness are important consi...read more

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Q56. How do you reduce CO and NOx emissions?

Ans.

CO and NOx emissions can be reduced by various methods.

  • Using catalytic converters in vehicles

  • Switching to cleaner fuels like natural gas or biofuels

  • Implementing stricter emission standards for industries

  • Using scrubbers in power plants to remove pollutants

  • Promoting public transportation and carpooling

  • Encouraging the use of electric vehicles

  • Improving engine efficiency through design and maintenance

  • Reducing idling time for vehicles

  • Using renewable energy sources to power industri...read more

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Q57. Explain the non functional requirement? How the product works define product property, focus on user explanation

Ans.

Non-functional requirements define how the product works and its properties, focusing on user experience.

  • Non-functional requirements are not related to the product's functionality but rather its performance, usability, security, and other aspects.

  • Examples of non-functional requirements include response time, scalability, accessibility, and reliability.

  • These requirements are crucial for ensuring a positive user experience and meeting customer expectations.

  • Non-functional requir...read more

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Q58. 1)Why you want to change your current organisation? 2)Make circuit for relay latch. 3) draw a complet hydralic circuit for two cylinder when one is forward 2nd is backword or at home. 4) How many type of valve ...

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Ans.

I am seeking new challenges and opportunities for growth in a different organization.

  • Seeking new challenges and opportunities for personal and professional growth

  • Interested in exploring different work environments and cultures

  • Looking for a change in career path or industry

  • Want to work with a different team or leadership

  • Seeking better compensation or benefits

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Q59. Do you know about ms word, ms excel?

Ans.

Yes, I am proficient in both MS Word and MS Excel.

  • I have experience in creating and formatting documents in MS Word.

  • I am skilled in using formulas, functions, and charts in MS Excel.

  • I have used MS Excel for data analysis and financial modeling.

  • I am familiar with keyboard shortcuts and other time-saving features in both applications.

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Q60. How you solve issues related with other departments faced during car assembly?

Ans.

I solve issues related to other departments during car assembly by fostering effective communication, collaboration, and problem-solving.

  • I prioritize open and transparent communication with other departments to understand their challenges and find common solutions.

  • I establish regular meetings and check-ins with department heads to address any issues or concerns.

  • I encourage cross-functional collaboration and teamwork to identify and resolve issues collectively.

  • I analyze the ro...read more

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Q61. In present there are so many competitors in our field.so,what is the next step in the competition for much more greater growing and success for our company?

Ans.

To stay ahead in the competition, we need to focus on innovation, customer satisfaction, and strategic partnerships.

  • Invest in research and development to create new and innovative products/services

  • Improve customer experience by providing personalized and efficient services

  • Collaborate with other companies to expand our reach and capabilities

  • Implement data-driven strategies to make informed business decisions

  • Stay up-to-date with industry trends and adapt to changing market cond...read more

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Q62. What is Gear ratio ?

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Q63. What is main difference frist angel Projection or 3rd angal

Ans.

First angle projection and third angle projection are two methods of representing a 3D object on a 2D surface.

  • First angle projection is commonly used in Europe and Asia, while third angle projection is commonly used in North America.

  • In first angle projection, the object is placed between the viewer and the projection plane, while in third angle projection, the object is placed behind the projection plane.

  • First angle projection is often considered more intuitive, while third a...read more

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Q64. What is the name of the voltage measuring instrument?

Ans.

The name of the voltage measuring instrument is a voltmeter.

  • A voltmeter is used to measure the electrical potential difference between two points in an electrical circuit.

  • It is commonly used in electrical and electronic engineering.

  • Examples of voltmeters include analog voltmeters, digital voltmeters, and multimeters.

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Q65. WHAT IS THE TIMING OF OVERRIDE TEST IN HEAVY VEHICLE?

Ans.

Override test in heavy vehicles is typically timed based on the manufacturer's recommendations.

  • Timing of override test varies based on manufacturer's recommendations

  • Typically performed during regular maintenance checks

  • May also be performed after repairs or modifications to the vehicle

  • Test involves applying the brakes at a certain speed to ensure they are functioning properly

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Q66. The two wheeler is in service what an all you saw while servicing it?

Ans.

During servicing of the two wheeler, I observed various parts and components.

  • Checked the engine oil level and replaced it if necessary

  • Inspected the air filter and cleaned or replaced it

  • Checked the brake pads and replaced them if worn out

  • Inspected the chain and sprocket and lubricated them

  • Checked the tire pressure and adjusted it if required

  • Inspected the electrical system and replaced any faulty components

  • Tested the brakes and suspension for proper functioning

  • Cleaned the bike ...read more

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Q67. What is the bore? What is the transmission? What is engine increaseing high efficiency accessories?

Ans.

The bore refers to the diameter of the cylinders in an engine. The transmission is the component that transfers power from the engine to the wheels. High efficiency accessories can include items like turbochargers or lightweight components.

  • Bore is the diameter of the cylinders in an engine

  • Transmission transfers power from engine to wheels

  • High efficiency accessories can include turbochargers or lightweight components

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Q68. What is the difference between positive and non positive disp. Pump?

Ans.

Positive displacement pumps move a fixed amount of fluid per cycle, while non-positive displacement pumps do not.

  • Positive displacement pumps trap a fixed amount of fluid and force it through the discharge port with each cycle.

  • Non-positive displacement pumps do not trap fluid, but instead rely on impeller or rotor action to move fluid through the pump.

  • Examples of positive displacement pumps include gear pumps, piston pumps, and diaphragm pumps.

  • Examples of non-positive displace...read more

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Q69. Which material is used for grinding wheel?

Ans.

The material used for grinding wheel is abrasive grains held together by a bonding material.

  • Grinding wheels are made of abrasive grains such as aluminum oxide, silicon carbide, and diamond

  • The abrasive grains are held together by a bonding material such as clay, resin, rubber, or metal

  • The type of abrasive and bonding material used depends on the application and the material being ground

  • Grinding wheels are used for various applications such as sharpening tools, removing materia...read more

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Q70. How does a 4 stroke engine work?

Ans.

A 4 stroke engine works by completing four distinct stages - intake, compression, combustion, and exhaust.

  • Intake: Fuel and air are drawn into the cylinder.

  • Compression: The piston compresses the fuel-air mixture.

  • Combustion: The spark plug ignites the mixture, causing an explosion.

  • Exhaust: The piston pushes out the exhaust gases.

  • This process repeats for every four strokes of the piston.

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Q71. What is the difference between two stroke & four stroke engine?

Ans.

Two stroke engines have a power stroke in every revolution while four stroke engines have a power stroke in every other revolution.

  • Two stroke engines have a simpler design and are lighter than four stroke engines.

  • Four stroke engines are more fuel-efficient and produce less pollution than two stroke engines.

  • Two stroke engines are commonly used in small power tools and motorcycles while four stroke engines are used in cars and larger machinery.

  • Two stroke engines require a mixtu...read more

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Q72. What is differnce between petrol engine and diesel engine

Ans.

Petrol engines use spark ignition while diesel engines use compression ignition.

  • Petrol engines have a higher power output but lower fuel efficiency compared to diesel engines.

  • Diesel engines have a longer lifespan and are more durable than petrol engines.

  • Petrol engines are lighter and more compact than diesel engines.

  • Examples of petrol engines include those found in cars and motorcycles while diesel engines are commonly used in trucks and buses.

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Q73. What is power rating of ceiling fan used in our houses?

Ans.

The power rating of a ceiling fan used in houses varies from 50 to 80 watts.

  • The power rating depends on the size and number of blades of the fan.

  • A small fan with fewer blades will have a lower power rating than a large fan with more blades.

  • Ceiling fans typically have a power rating between 50 to 80 watts.

  • The power rating is important to consider when choosing a fan as it affects energy consumption and electricity bills.

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Q74. What is the difference of air cooling and water Cooling?

Ans.

Air cooling and water cooling are two methods used to dissipate heat from electronic components.

  • Air cooling uses air as the cooling medium, while water cooling uses water.

  • Air cooling is simpler and more cost-effective, while water cooling provides better cooling performance.

  • Air cooling is commonly used in desktop computers and servers, while water cooling is often used in high-performance gaming PCs and overclocked systems.

  • Water cooling can be more efficient in removing heat,...read more

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Q75. How do we reduce NOx emission?

Ans.

NOx emissions can be reduced by using low NOx burners, selective catalytic reduction, exhaust gas recirculation, and fuel switching.

  • Use low NOx burners in combustion processes

  • Implement selective catalytic reduction to convert NOx to nitrogen and water

  • Use exhaust gas recirculation to reduce oxygen levels in combustion processes

  • Switch to cleaner fuels such as natural gas or hydrogen

  • Optimize combustion processes to reduce excess air and fuel consumption

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Q76. What points are to be checked in an invoice before it is processed?

Ans.

Points to check in an invoice before processing

  • Check for accuracy of billing information

  • Verify the amount charged and ensure it matches the agreed upon price

  • Ensure all necessary supporting documents are attached

  • Check for any discounts or promotions that may apply

  • Verify the payment terms and due date

  • Ensure the invoice is addressed to the correct recipient

  • Check for any errors or discrepancies

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Q77. What is inventory control?How effectively you control inventory?

Ans.

Inventory control is the process of managing and overseeing the ordering, storage, and usage of a company's inventory.

  • Implementing inventory management software to track stock levels and reorder points

  • Regularly conducting physical inventory counts to ensure accuracy

  • Analyzing sales data to forecast demand and adjust inventory levels accordingly

  • Establishing efficient storage and organization systems to minimize excess inventory and stockouts

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Q78. What all components are utilised while designing a pneumatic suspension and their necessities

Ans.

Components used in designing a pneumatic suspension and their necessities

  • Air springs: Provide support and cushioning for the vehicle

  • Air compressor: Supplies compressed air to the system

  • Air lines: Connect the air springs to the compressor and control system

  • Valves: Control the flow of air in the system

  • Control module: Manages the suspension system and adjusts ride height

  • Sensors: Monitor the vehicle's position and adjust the suspension accordingly

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Q79. Which type of gear willnot produce axial thrust but it neautrlizes the axial thurst

Ans.

A helical gear will not produce axial thrust but it neutralizes the axial thrust.

  • Helical gear is a type of gear with angled teeth that gradually engage, reducing the likelihood of axial thrust

  • The angled teeth of a helical gear allow for smoother and quieter operation compared to spur gears

  • Examples of vehicles that use helical gears include cars, trucks, and motorcycles

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Q80. How can we make a spring, spiral or screw thread?

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Q81. How are pipe diameters and pressure drop related?

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Q82. How does a speed governor work?

Ans.

A speed governor regulates the speed of an engine by controlling the fuel supply.

  • Speed governor is a device that controls the speed of an engine.

  • It regulates the fuel supply to the engine to maintain a constant speed.

  • It works by sensing the engine speed and adjusting the fuel supply accordingly.

  • There are different types of speed governors such as mechanical, hydraulic, and electronic.

  • Examples of applications include generators, automobiles, and industrial machinery.

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Q83. Which steering mechanism use in automobile and why??

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Q84. How would you specify spring to manufacturer ?

Ans.

Specify spring to manufacturer by providing material, dimensions, load requirements, and application details.

  • Specify the type of material required for the spring (e.g. stainless steel, music wire, etc.)

  • Provide the dimensions of the spring such as wire diameter, outer diameter, and length

  • Specify the load requirements such as the maximum load the spring needs to handle and the deflection required

  • Provide details about the application such as the environment the spring will be us...read more

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Q85. What is the obsolete angle of impulse turbine?

Ans.

The obsolete angle of impulse turbine is the angle at which the blades are set in relation to the direction of the water flow.

  • Obsolete angle is typically around 20-22 degrees for impulse turbines.

  • It determines the efficiency and performance of the turbine.

  • Incorrect angle can lead to reduced power output and efficiency.

  • Examples: Pelton wheel, Turgo turbine.

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Q86. What is the blade efficiency of impulse turbine?

Ans.

Blade efficiency of impulse turbine is typically around 80-90%.

  • Blade efficiency is a measure of how effectively the blades of a turbine convert the kinetic energy of the fluid into mechanical energy.

  • It is calculated as the ratio of the actual work done by the blades to the work that would be done if the fluid were to expand isentropically.

  • Blade efficiency for impulse turbines is generally higher than reaction turbines, typically ranging from 80-90%.

  • Factors affecting blade eff...read more

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Q87. What is the efficiency of impulse turbine?

Ans.

The efficiency of an impulse turbine is typically around 70-90%.

  • Efficiency is calculated as the ratio of actual work output to the theoretical work input.

  • Impulse turbines have high efficiency due to the fact that the energy transfer occurs in stages.

  • Efficiency can be affected by factors such as blade design, operating conditions, and maintenance.

  • Examples of impulse turbines include Pelton wheel and Turgo turbine.

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Q88. What is a England courrency name

Ans.

The currency name of England is Pound Sterling.

  • The currency symbol is £.

  • It is the oldest currency in continuous use.

  • It is also used in other countries such as Gibraltar and Falkland Islands.

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Q89. What is warranty policy ?

Ans.

A warranty policy is a set of rules and guidelines that outline the terms and conditions of a warranty offered by a company.

  • Warranty policies specify the duration of the warranty period.

  • They define what is covered under the warranty and what is not.

  • Warranty policies may include information on how to make a warranty claim.

  • They often outline the responsibilities of both the company and the customer.

  • Warranty policies can vary between different products and companies.

  • Examples of ...read more

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Q90. If any machine was there in floor how to handled the machine and how to utilizes the performance

Ans.

To handle a machine on the floor, proper training and safety measures must be followed.

  • Ensure proper training and certification for handling the specific machine

  • Follow all safety protocols and wear appropriate protective gear

  • Regularly maintain and inspect the machine for optimal performance

  • Utilize the machine according to its intended purpose and capabilities

  • Monitor performance and make adjustments as necessary

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Q91. How any why different types of engines work.

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Q92. What is the average power steering gear ratio followed in general

Ans.

The average power steering gear ratio in general is around 15:1.

  • The average power steering gear ratio is typically around 15:1

  • This ratio allows for easier steering at low speeds and more stability at high speeds

  • Some vehicles may have different gear ratios based on their specific design and intended use

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Q93. Why did you need to use Lidar when you already have camera.

Ans.

Lidar provides depth information which is crucial for tasks like object detection and obstacle avoidance, which cannot be achieved with just a camera.

  • Lidar provides accurate depth information which is essential for tasks like object detection and obstacle avoidance.

  • Cameras alone cannot accurately determine distances to objects, especially in challenging lighting conditions.

  • Combining Lidar with cameras can provide a more comprehensive understanding of the environment, improvin...read more

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Q94. Which type u increase the sale

Ans.

Increasing sales can be achieved through various methods such as improving customer experience, offering promotions, and expanding product lines.

  • Improve customer experience through excellent service and personalized attention

  • Offer promotions such as discounts, buy-one-get-one-free, or loyalty rewards

  • Expand product lines to cater to a wider range of customers and increase revenue streams

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Q95. What is the salvage depreciation of metal in zero depriciation

Ans.

Salvage depreciation of metal in zero depreciation refers to the value of metal parts that are not subject to depreciation in an insurance claim.

  • In zero depreciation insurance, the insurer covers the full cost of repairing or replacing metal parts without factoring in depreciation.

  • Salvage depreciation refers to the value of the metal parts that can be salvaged or reused after an accident.

  • For example, if a car's metal bumper is damaged in an accident, the salvage depreciation ...read more

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Q96. Meaning of Business requirement? Outline measurable goals for the business match project goals to stake holder goals

Ans.

Business requirement refers to the needs and objectives of a company that must be met to achieve success.

  • Business requirements are the specific needs and objectives of a company that must be met to achieve success.

  • These requirements can include financial goals, customer satisfaction, regulatory compliance, and more.

  • It is important to clearly define and measure these requirements to ensure that the project aligns with stakeholder goals.

  • For example, if a company's business requ...read more

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Q97. What is current transformer?

Ans.

A current transformer is a device that measures the current flowing in a circuit by producing a proportional current in its secondary winding.

  • Consists of a primary winding and a secondary winding

  • Primary winding is connected in series with the circuit carrying the current to be measured

  • Secondary winding is connected to a measuring instrument or protective relay

  • Produces a current in the secondary winding that is proportional to the current in the primary winding

  • Used for current...read more

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Q98. What do you understand by CC of engine?

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Q99. What is TPM ?? Describe about its pillar !?

Ans.

TPM stands for Total Productive Maintenance. It is a maintenance strategy that aims to maximize equipment effectiveness.

  • TPM has 8 pillars including autonomous maintenance, planned maintenance, and quality maintenance.

  • Autonomous maintenance involves operators taking responsibility for basic maintenance tasks.

  • Planned maintenance involves scheduling maintenance activities to prevent breakdowns.

  • Quality maintenance involves ensuring equipment is capable of producing quality produc...read more

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Q100. Difference between Traditional & non traditional machines?

Ans.

Traditional machines are manually operated while non-traditional machines are automated.

  • Traditional machines are operated by human power while non-traditional machines are powered by electricity or other sources.

  • Non-traditional machines are more efficient and accurate than traditional machines.

  • Examples of traditional machines include lathe machines, drilling machines, and milling machines while examples of non-traditional machines include CNC machines, 3D printers, and robots...read more

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