10+ Kalliyath Tmt Steel Bars Interview Questions and Answers

Process problem is related to the steps taken to complete a task while quality problem is related to the outcome of the task.

• Process problem is related to the steps taken to complete a task

• Quality problem is related to the outcome of the task

• Process problem can be identified by analyzing the steps taken to complete a task

• Quality problem can be identified by analyzing the outcome of the task

• Examples of process problem include inefficient workflow, lack of standard operating pr...read more

Root cause can be established by identifying the underlying reason for a problem or issue.

• Gather data and information related to the problem

• Analyze the data to identify patterns and trends

• Use tools like fishbone diagrams or 5 whys to dig deeper into the issue

• Identify the root cause and develop a plan to address it

• Monitor progress and adjust the plan as needed

Root cause analysis is performed by identifying the underlying cause of a problem or issue.

• Identify the problem or issue

• Gather relevant data and information

• Analyze the data to identify potential causes

• Use techniques like the 5 Whys or Fishbone Diagram

• Verify the root cause through testing or further investigation

• Implement corrective actions to address the root cause

Current is the flow of electric charge, voltage is the potential difference between two points, Ahm is a unit of electric charge, high oil consumption can be caused by various factors.

• Current is measured in Amperes (A) and represents the flow of electric charge in a circuit.

• Voltage is measured in Volts (V) and represents the potential difference between two points in a circuit.

• Ahm (Ampere-hour) is a unit of electric charge, commonly used to measure the capacity of a battery.

• H...read more

PPAP levels, FMEA, SPC, and Control Plan are quality management tools used in manufacturing.

• PPAP (Production Part Approval Process) levels are used to ensure that manufactured parts meet customer requirements.

• FMEA (Failure Mode and Effects Analysis) is a tool used to identify and prevent potential failures in a product or process.

• SPC (Statistical Process Control) is a method of monitoring and controlling a process to ensure that it operates within specified limits.

• Control Pla...read more

TPM stands for Total Productive Maintenance, JH stands for Job Hazard Analysis, and QM stands for Quality Management.

• TPM is a systematic approach to equipment maintenance that aims to maximize productivity and minimize downtime.

• JH is a process of identifying and analyzing potential hazards in a job or work environment to prevent accidents and injuries.

• QM involves the activities and processes used to ensure that products or services meet quality standards and customer expectat...read more

Stroke is a medical condition where blood flow to the brain is interrupted, leading to brain cell damage.

• Stroke can be classified into 2 types: ischemic stroke (caused by a blockage in a blood vessel) and hemorrhagic stroke (caused by a burst blood vessel).

• A 2-stroke engine completes a power cycle with two strokes of the piston (one up, one down), while a 4-stroke engine completes a power cycle with four strokes (intake, compression, power, exhaust).

• 2-stroke engines are simpl...read more

An IC engine is an internal combustion engine that converts fuel into mechanical energy. Its parts include cylinder, piston, crankshaft, and valves.

• IC engine stands for internal combustion engine

• It converts fuel into mechanical energy

• Parts include cylinder, piston, crankshaft, valves, and spark plug

• Examples include gasoline engines, diesel engines, and rotary engines

Current is the flow of electric charge, measured in Amperes. Voltage is the electrical potential difference between two points, measured in Volts.

• Current is the flow of electric charge in a circuit

• Voltage is the electrical potential difference between two points

• Current is measured in Amperes (A)

• Voltage is measured in Volts (V)

• Ohm's Law relates current, voltage, and resistance: V = IR

High oil consumption refers to the excessive use of oil by a vehicle, which can indicate potential issues with the engine or other components.

• High oil consumption can be caused by worn piston rings or valve seals.

• Leaking gaskets or seals can also lead to high oil consumption.

• Driving habits, such as frequent high-speed driving or towing heavy loads, can contribute to high oil consumption.

• Regularly checking oil levels and addressing any leaks or issues promptly can help prevent...read more

The most commonly used material in sheet metal is steel, which offers high strength and durability. Welding methods like spot welding and TIG welding are commonly used.

• Steel is the most commonly used material in sheet metal fabrication due to its strength and durability.

• Other materials like aluminum and stainless steel are also used in specific applications.

• Different grades of steel, such as mild steel (grade 1018) and high-strength low-alloy steel (HSLA), offer varying prope...read more

An engine is a machine that converts energy into mechanical motion.

• Engines can be powered by various sources such as gasoline, diesel, electricity, or steam

• They are commonly used in vehicles, machinery, and power generation

• Internal combustion engines are the most common type, found in cars and motorcycles

• External combustion engines, like steam engines, use an external heat source to generate power

Time study is a method used to determine the amount of time it should take to complete a task or activity.

• Time study involves breaking down a task into smaller elements and timing each element to determine the total time required.

• Tools used for time study include stopwatches, video cameras, and software applications.

• Time study helps in setting standard times for tasks, improving efficiency, and identifying areas for improvement.

• Example: Using a stopwatch to time how long it t...read more