Alp Overseas Senior Production Engineer Interview Questions and Answers

Q1. What is furnace Brazing, what is your current role in current company.
Ans. 
Furnace brazing is a joining process in which two or more metal items are joined together using a filler metal that has a lower melting point than the base metals.
• Furnace brazing involves heating the metal parts in a furnace to a temperature above the melting point of the filler metal but below the melting point of the base metals.

• The filler metal is then drawn into the joint by capillary action, creating a strong bond...read more
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Q2. What is daily routine your current company?
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Q3. What is 4M Change?
Ans. 
4M Change is a method used in production engineering to identify and address the four main factors that can lead to process variations: Man, Machine, Material, and Method.
• 4M Change involves analyzing the impact of changes in manpower (Man), equipment (Machine), raw materials (Material), and processes (Method) on production outcomes.

• By considering these four factors, production engineers can make informed decisions to o...read more
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Q4. What do you do if operator not coming at particular station, what is action plan for that ?
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Q5. What is Red bin activity,5S,7Waste, Problem solving technique and some questions releted to your CV.
Ans. 
Red bin activity, 5S, 7 Waste, and problem-solving techniques are important concepts in lean manufacturing for improving efficiency and reducing waste.
• Red bin activity involves using red bins to highlight areas of waste or inefficiency in the production process.

• 5S is a methodology for organizing the workplace to improve efficiency and effectiveness (Sort, Set in order, Shine, Standardize, Sustain).

• 7 Waste refers to the...read more
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Q6. What is the current company furnace Brazing process ? What is production output per/hour. Furnace Brazing conveyor belt speed etc.
Ans. 
The current company furnace brazing process involves using a conveyor belt with a specific speed to achieve a certain production output per hour.
• The current company uses a continuous belt furnace for brazing process.

• The conveyor belt speed is set at 5 feet per minute.

• The production output per hour is 200 units.

• The furnace brazing process involves heating the parts to a specific temperature and then cooling them in a co
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Q1. Where do you live ?
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Q2. How many family members? Where are your from etc
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Q3. What is current salary?
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Q1. Hardcoat and Antifog process
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Q2. Pokayoke, Temperature of IR Heater and UV
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Q1. Salary Related , Current CTC
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Q2. Condition of joining company one month no required any clearance letter
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Technical skills about maching process

Q1. Cnc programing ,setting, quality
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About presonal detail.

Q1. Why are you change job ?
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Q2. What is your notice period?
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Q1. What is your KPI
Ans. 
My KPI as a Production Engineer is to ensure efficient production processes, minimize downtime, and optimize product quality.
• Monitoring and improving production efficiency

• Reducing downtime through preventive maintenance

• Implementing quality control measures

• Optimizing production output

• Analyzing and improving production costs
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Q2. How to calculate OEE
Ans. 
OEE (Overall Equipment Efficiency) can be calculated by multiplying Availability, Performance, and Quality percentages.
• Calculate Availability by dividing the total operating time by the planned production time.

• Calculate Performance by dividing the actual production rate by the maximum production rate.

• Calculate Quality by dividing the good units produced by the total units produced.

• Multiply the Availability, Performance
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Q3. What is 4M and what is retroactive & prospective
Ans. 
4M is a methodology used in production engineering. Retroactive refers to actions taken after an event, while prospective refers to actions taken before an event.
• 4M is a methodology used in production engineering that stands for Man, Machine, Material, and Method.

• Man refers to the human resources involved in the production process.

• Machine refers to the equipment and tools used in production.

• Material refers to the raw m...read more
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Q4. What is base documents of control plan
Ans. 
The base documents of a control plan include process flow diagrams, work instructions, and quality standards.
• Process flow diagrams outline the sequence of steps in the production process.

• Work instructions provide detailed instructions on how to perform each step of the process.

• Quality standards define the criteria for acceptable quality and specify the required inspections and tests.

• Other base documents may include con...read more
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Q5. What is 5W 1H
Ans. 
5W 1H is a technique used to gather information by asking five 'W' questions and one 'H' question.
• 5W 1H stands for Who, What, When, Where, Why, and How.

• It is commonly used in journalism, problem-solving, and project management.

• By asking these questions, one can gather comprehensive information about a situation or problem.

• For example, in a production engineering context, the 5W 1H questions could be: Who is responsible...read more
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Q1. Questions was technical as injection Moulding
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Q1. Jobs related Questions
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Q1. Only salary discotions
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Q1. 7QC tools, 5'S, OEE formula, 4M change management, analysis,
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Q1. Tell about machine shop improvement related issues with you have faced in your previous company.
Ans. What is Machining Process and how we can provide instructions for your team to improve productivity and minimise rejection and how we can improve shop floor OEE.
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Q2. How we can reduce machining cycle time?
Ans. 
Reducing machining cycle time can be achieved by optimizing tool paths, using high-speed machining techniques, implementing automation, and improving machine maintenance.
• Optimize tool paths to reduce unnecessary movements and minimize idle time.

• Utilize high-speed machining techniques to increase cutting speeds and feed rates.

• Implement automation such as robotic loading and unloading to reduce manual handling time.

• Regul...read more
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Q3. To reduce air cutting from machine with ECRS Methodology.
Ans. 
To reduce air cutting from machine with ECRS Methodology, adjust cutting parameters, optimize tool paths, use high-quality cutting tools, and implement proper maintenance.
• Adjust cutting parameters such as speed, feed rate, and depth of cut to minimize air cutting.

• Optimize tool paths to ensure efficient cutting and reduce unnecessary movements.

• Use high-quality cutting tools that are sharp and well-maintained to improve ...read more
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