Kirloskar Brothers Senior Production Engineer Interview Questions and Answers

Disa moulding machine operation and troubleshooting

• Ensure proper sand and binder ratio

• Check for any leaks in the hydraulic system

• Inspect the moulding chamber for any blockages or damage

• Monitor the temperature and humidity levels in the moulding area

• Regularly clean and maintain the machine to prevent breakdowns

Pattern gating system is a method of creating molds for casting metal parts.

• It involves creating a pattern of the desired part in a material such as wood or plastic.

• The pattern is then used to create a mold by packing sand or other material around it.

• The gating system is the network of channels and gates that allow molten metal to flow into the mold.

• The gating system must be designed carefully to ensure proper filling

The number of Engineering Documents processed in an EPC project varies depending on the size and complexity of the project.

• The number of Engineering Documents processed in an EPC project can range from hundreds to thousands.

• These documents include drawings, specifications, calculations, reports, and other technical documents.

• The exact number of documents will depend on the scope of the project, the number of discipline...read more

Quality tools are techniques and methods used to ensure products or services meet customer requirements and expectations.

• Quality tools include statistical process control, root cause analysis, and failure mode and effects analysis.

• They help identify and eliminate defects, reduce waste, and improve efficiency.

• Examples of quality tools include Pareto charts, fishbone diagrams, and control charts.

• Quality tools are used in...read more

5S is a methodology used in production to improve efficiency and organization.

• 5S stands for Sort, Set in Order, Shine, Standardize, and Sustain.

• Sort involves removing unnecessary items from the workspace.

• Set in Order involves organizing the remaining items in a logical and efficient manner.

• Shine involves cleaning and maintaining the workspace.

• Standardize involves creating procedures and guidelines for maintaining the w...read more

Production process is a series of steps involved in the manufacturing of a product or providing a service.

• It involves planning, designing, testing, and executing the process

• It includes the use of raw materials, machinery, and labor to produce the final product

• It aims to optimize efficiency, quality, and cost-effectiveness

• Examples include assembly line production, software development, and food processing

The grinding process involves using a rotating abrasive wheel to remove material from a workpiece.

• Grinding is a machining process that uses an abrasive wheel to remove material from a workpiece.

• The workpiece is held in place while the grinding wheel rotates at high speed, making contact with the material and removing small chips.

• Different types of grinding processes include surface grinding, cylindrical grinding, and c...read more

Establish open communication, respect union rules, negotiate fairly, address concerns promptly

• Establish open communication channels with union representatives

• Respect union rules and regulations to maintain a positive relationship

• Negotiate fairly and transparently during contract discussions

• Address any concerns or grievances from unionised manpower promptly and effectively