Allegis Group Electrical Wiring Harness Design Engineer Interview Questions, Process, and Tips

Wire selection is the process of choosing the appropriate type and size of wire for a specific application.

• Consider the current carrying capacity required for the application

• Select the appropriate wire gauge based on the current rating

• Choose the insulation material based on environmental conditions

• Consider factors such as flexibility, temperature rating, and voltage rating

• Common wire types include PVC, XLPE, and PTFE

The type of connector used in electrical wiring harness design plays a crucial role in ensuring proper functionality and reliability.

• Connectors can be categorized based on their shape, size, pin configuration, and locking mechanism.

• Common types of connectors include circular connectors, rectangular connectors, blade connectors, and modular connectors.

• Connectors can also be classified as male or female, based on their d...read more

Terminals are the points where wires are connected to a device or component in an electrical wiring harness.

• Terminals can be crimped, soldered, or connected using screw terminals.

• Common types of terminals include ring terminals, spade terminals, and bullet terminals.

• Terminals can be insulated or uninsulated depending on the application.

• The choice of terminal type depends on factors such as current carrying capacity, vi

Clips are devices used to secure wiring harnesses in place and prevent movement or damage.

• Clips are typically made of plastic or metal and come in various shapes and sizes.

• They are used to secure wiring harnesses to vehicle body panels, frames, or other components.

• Clips can be reusable or single-use, depending on the design and application.

• Examples of clips include push-in clips, screw-in clips, and adhesive-backed cli