Maintenance Engineer I- Utility

Role & responsibilities

• Responsible for the Maintenance and operation of plant utilities like Air compressor, Chillers, Heat pumps, Hot water system, Water system, HVAC systems, Nitrogen plant, HSD yard, Gensets, cooling towers, boilers, NG stations, Transformers, HT switchyards, Electrical systems, Mechanical systems and other utilities related systems.
• Providing the maintenance support to the QC/Micro area, Fire pump house, ETP, Solvent storage yard and other non manufacuturing areas as applicable.
• Carrying out the Preventive maintenance, Building maintenance, AMC, CAMC, Breakdown maintenance, predictive maintenance, Safety compliance inspections.
• Support Technician in carrying out Functional Engineering, maintenance, repair and Planning, Detailed Scheduling and Execution to- ensure continuity of availability of plant & equipment at optimal cost, achieve standard capacity, ensure overall plant & equipment integrity & reliability in compliance with Teva Standards & Procedures.
• Reporting of daily MIS, Incidents & Deviations and other observations.
• Execute maintenance activities in a shift by managing available resources to achieve shift maintenance plan
• Upkeep the Equipment availability by analysing and reducing the breakdowns.
• Keep the facility in good condition with proper building maintenance.
• Determine needed resources (manpower, equipment and materials) from start to finish with attention to budgetary limitations
• Execute the Engineering & Maintenance activities in the plant & ensure timely delivery of AOP within the given budget, also having an In-depth understanding of Operation and maintenance procedures and project management principles.
• Support Engineers/technicians, Managers & contractors in carrying out, operation and maintenance planning, detailed scheduling and material ordering-delivery, project workflow and documentation.
• Should have good knowledge in EHS, cGMP environment.
• Working as per cGMP guideline and upkeep the facility and all-time readiness for audit.
• Should have the basic knowledge in the Electrical systems.
• Preparation for operation & Plant maintenance schedule for all the utilities Equipment’s
• Preparing and maintaining the Energy AOP.
• Generating and sharing various reports related to energy, utilities, safety, Quality, Statuary with relevant local and global stakeholders.
• Developing effective ways to measure and analyze the operation and maintenance progress. Common strategies for documenting a maintenance & operation include data collection and verbal and written status reports.
• Should have good knowledge in Evaluating and identifying the Energy savings projects, simplifications of procedures, revising the procedures or processes to eliminate the non-value-added works.
• Tracking AMC’s, Annual Purchase orders and Legal Contracts of Plant for Engineering.
• Ensuring regulatory requirements.
• Scheduling and Stock keeping of fuel for improved efficiency of equipment at minimum delivery cost. Ensuring quality and quantity of fuel at receipt.
• Involving team to list critical spares and then create MSL and ROL.
• IBMS system execution (Fire alarm, PA system, CCTV system, Access control & Door interlocking) and its maintenance.
• Energy monitoring and managing. Identification and implementation of Energy Saving projects.
• Robust maintenance module creation and implementation.
• Implementation of predictive maintenance like vibration analysis, Thermography test etc.
• Familiar with SAP Notification, MO’s, and PR’s and inventory through SAP.
• Basic Knowledge on the automation systems.
• SOPs Preparations.
• GMP, QMS knowledge.
• SAP and other software knowledge.
• Change management, Deviation, CAPA, investigation knowledge.
• Audit handling ability.
• Upkeep of Facility, Plant lighting, fuel stocks, spares.

Qualifications and Education Requirements

• Diploma/Engineering in Electrical/Mechanical or Instrumentation
• Minimum of 7-12 years of experience with Maintenance filed.
• Pharma background.
• QMS, EHS knowledge.