Windals Precision Senior Quality Engineer Interview Questions and Answers

Q1. Brief about yourself
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I am an experienced Senior Quality Engineer with a strong background in quality assurance and process improvement.
• Over 10 years of experience in quality engineering

• Expertise in developing and implementing quality control processes

• Proficient in conducting audits and inspections to ensure compliance

• Skilled in analyzing data and identifying areas for improvement

• Strong knowledge of quality standards and regulations

• Excellen
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Q2. Why you want to change job
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I am seeking new challenges and opportunities for growth in my career as a Senior Quality Engineer.
• Seeking new challenges and opportunities for growth

• Looking for a more dynamic and innovative work environment

• Desire to work with a larger team and learn from experienced professionals

• Want to contribute my skills and expertise to a company that aligns with my values and goals
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Q3. Your family background
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I come from a diverse family background with a mix of cultures and traditions.
• My parents are from different countries, which has exposed me to different languages and customs.

• Growing up, I celebrated holidays and traditions from both sides of my family.

• Having a diverse family background has taught me to appreciate and respect different perspectives and ways of life.
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Q4. Do you know about motors
Ans. 
Yes, I have knowledge about motors.
• I have experience working with various types of motors such as AC, DC, and stepper motors.

• I am familiar with motor control systems and their components such as drivers, encoders, and sensors.

• I have worked on projects involving motor testing and troubleshooting.

• I have knowledge of motor specifications and their applications in different industries.

• I am proficient in using tools such as...read more
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Q5. How long will you work for us
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I am committed to working for the company for the long term and contributing to its success.
• I am looking for a stable and fulfilling career, and I believe this position aligns with my long-term goals.

• I am excited about the opportunity to make a significant impact in this role and grow professionally within the company.

• I am committed to continuous learning and development, and I believe this company provides the right e...read more
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Q6. Your current ctc and expectation
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I prefer to discuss the salary range for this position before disclosing my current ctc and expectation.
• I am open to negotiation based on the responsibilities and requirements of the role.

• I am looking for a competitive salary package that aligns with my experience and skills.

• I am willing to consider other benefits such as health insurance, retirement plans, and vacation time.

• I am confident that we can come to a mutuall
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Q1. What is the difference between accuracy and precision
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Accuracy refers to how close a measured value is to the true value, while precision refers to how close multiple measurements are to each other.
• Accuracy is the degree of closeness between a measured value and the true value.

• Precision is the degree of closeness between multiple measurements of the same quantity.

• Accuracy is related to systematic errors, while precision is related to random errors.

• Accuracy can be affected...read more
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Q2. What is PPAP and SPC
Ans. 
PPAP stands for Production Part Approval Process and SPC stands for Statistical Process Control.
• PPAP is a standardized process in the automotive industry to ensure that all parts meet customer requirements.

• SPC is a method of monitoring and controlling a process by analyzing data to identify and reduce variation.

• PPAP includes documentation such as design records, engineering change orders, and test results.

• SPC involves ...read more
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Q1. Do you know about motors
Ans. 
Yes, I have knowledge about motors.
• I have studied the principles of motors and their applications.

• I have worked with motors in my previous job as a Quality Engineer.

• I am familiar with different types of motors such as AC motors, DC motors, and stepper motors.

• I have experience in testing and validating motors for quality and performance.

• I am aware of the safety precautions that need to be taken while working with motors
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Q1. How to handle customer complain used quality tool
Ans. 
Use quality tools like Pareto chart, fishbone diagram, and 5 Whys to analyze and address customer complaints.
• Identify the root cause of the complaint using tools like fishbone diagram.

• Prioritize the issues using a Pareto chart to focus on the most critical problems first.

• Use the 5 Whys technique to dig deeper into the root cause of the complaint.

• Implement corrective actions based on the analysis to prevent similar comp
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Q1. 7qc tools & describe it as per example
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7QC tools are a set of quality control tools used for process improvement and problem-solving.
• Check sheet: Used to collect and analyze data, such as tallying defects in a manufacturing process.

• Pareto chart: Helps identify the most significant factors contributing to a problem, based on the 80/20 rule.

• Cause and effect diagram (Fishbone diagram): Used to identify and analyze potential causes of a problem.

• Histogram: Repre...read more
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Q2. Difference between QA & QC
Ans. 
QA focuses on preventing defects in the process, while QC focuses on identifying defects in the product.
• QA is process oriented, focusing on preventing defects by improving processes and procedures.

• QC is product oriented, focusing on identifying defects through testing and inspection.

• QA involves activities like reviews, audits, and process improvements.

• QC involves activities like testing, inspections, and quality contro...read more
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Q3. Define of FMEA TYPE
Ans. 
FMEA stands for Failure Modes and Effects Analysis, a systematic method for identifying and preventing potential failures in a system.
• FMEA is a structured approach to identifying and prioritizing potential failure modes in a system.

• It involves analyzing the potential effects of these failures and developing mitigation strategies.

• FMEA helps in improving the reliability, safety, and quality of a system or process.

• There a...read more
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Q4. Process & product audit type of poka yoke
Ans. 
Process & product audit type of poka yoke ensures errors are prevented during audits.
• Poka yoke in process audit involves using checklists to ensure all steps are followed correctly

• Poka yoke in product audit involves using sensors to detect defects before they occur

• Examples include using color-coded labels to prevent mix-ups in audits
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Q5. 8D Capa, 5S, pervios company job profile and DWM
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Q1. How to handle if random problem facing on existing parameters
Ans. 
Identify root cause, analyze impact, propose solutions, test solutions, implement changes
• Identify the root cause of the random problem by analyzing existing parameters

• Analyze the impact of the problem on the system or project

• Propose potential solutions to address the random problem

• Test the proposed solutions to ensure effectiveness

• Implement changes based on the tested solutions

• Monitor the system to ensure the random pr
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Q2. Previous experience and achievements regarding your responsibility
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Q3. In your past company customer complaint how you provide action plan
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When sudden rejection goes higher how you handle situation

Q1. About plastic material
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Q2. About plastic injection molding machine
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Q3. About 4m change
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Q1. About family background
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Q2. About current company
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Q1. Write NC program PFMEA details and knowledge of depth to proportion GD&T Past company experience and technical knowledge, cast reduction, process knowledge
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Q1. Technical round 2. Interviewed by ME head. Capacity calculation,line balancing,PPAP,APQP,MSD,machine selaction, process selection.
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Problem and route cause

Q1. Process and risk assessment
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Q1. Quality tools and assurance activities
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Q1. About drive and working
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Q2. About plc and working
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Q1. About family and members
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Q2. Salary structure and expectations
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