Wika Instruments India Process Engineer Interview Questions, Process, and Tips

SOP stands for Standard Operating Procedure, a detailed step-by-step guide on how to perform a specific task. Work instruction is a document that provides specific instructions on how to carry out a particular task.

• SOP is a standardized procedure that outlines the steps to be followed in a particular process.

• Work instruction provides detailed instructions on how to perform a specific task within a process.

• SOPs are ofte...read more

Kaizen is a Japanese term for continuous improvement. It involves making small, incremental changes to processes to improve efficiency and quality.

• Involve all employees in identifying areas for improvement

• Implement small changes regularly rather than large overhauls

• Encourage a culture of continuous improvement and learning

• Use tools like PDCA (Plan-Do-Check-Act) cycle for systematic improvement

• Example: Implementing a da...read more

Key technical parameters to consider when purchasing a new machine include capacity, efficiency, reliability, and cost.

• Capacity - Ensure the machine can handle the required workload

• Efficiency - Look for energy-efficient machines to reduce operating costs

• Reliability - Choose a machine with a proven track record for minimal downtime

• Cost - Consider upfront cost as well as long-term maintenance expenses

There are 8 types of wastage: overproduction, waiting, transportation, inappropriate processing, excess inventory, unnecessary motion, defects, and underutilized talent.

• Overproduction: producing more than needed

• Waiting: idle time in the process

• Transportation: unnecessary movement of materials

• Inappropriate processing: using the wrong methods or tools

• Excess inventory: storing more than necessary

• Unnecessary motion: unnece...read more