TVS Sundram Fasteners Executive Quality Assurance Interview Questions and Answers

Q1. Type of welding
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Q2. Differentiate between iron and steel
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Numerical,mathematical

Q1. What is ppe,8d,rtj,ppc,
Ans. 
PPE stands for Personal Protective Equipment, 8D is a problem-solving methodology, RTJ refers to Ring Type Joint, PPC stands for Production Part Approval Process.
• PPE: equipment worn to minimize exposure to hazards (e.g. gloves, goggles)

• 8D: Eight Disciplines problem-solving method (e.g. root cause analysis)

• RTJ: type of gasket used in high-pressure applications (e.g. oil and gas pipelines)

• PPC: process to ensure productio...read more
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Q2. Ppe kya hota rtj kaya hota
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Q3. 5s kya hota manpower services
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Q4. Ms kya hota CMM kya hota working place kya karana
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Q1. Communities you have handled and their general defects along with route causes
Ans. Like, plastic -short mold because of low injection pressure or tool design, focus on casting , PCB , SMD compenents
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Q2. Any situation based of failure analysis of electronic components I.e.resistor,capacitor etc
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Q3. Case study of 8D , explain in all principle along with your contribution
Ans. 
8D is a problem-solving methodology used in Supplier Quality Assurance. It consists of 8 steps to identify, analyze, and resolve issues.
• 8D stands for 8 Disciplines and is used to address and solve problems in a systematic manner.

• The 8 disciplines include: D1 - Form a team, D2 - Describe the problem, D3 - Develop interim containment actions, D4 - Identify root cause, D5 - Develop permanent corrective actions, D6 - Imple...read more
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Q4. How do perform Supplier performance,Audit and qualification ?
Ans. 
Supplier performance, audit, and qualification are performed through a systematic process to ensure quality and compliance.
• Establish clear performance criteria and metrics for suppliers

• Conduct regular audits to assess supplier capabilities and compliance with quality standards

• Qualify suppliers based on their ability to meet requirements and provide consistent quality

• Monitor supplier performance through scorecards and f...read more
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Q5. Supplier ratings system , how do you improve worst performing supplier ?
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To improve the worst performing supplier, a systematic approach can be taken involving evaluation, communication, collaboration, and continuous improvement.
• Evaluate the root causes of poor performance through data analysis and supplier audits.

• Communicate the performance issues with the supplier, clearly outlining expectations and areas for improvement.

• Collaborate with the supplier to develop corrective action plans and...read more
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Q6. Knowledge and few situation based questions on PPAP , specially MSA , SPC
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Q7. Handling of high issue and important tasks i.e customer complains
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Q1. APQP process and importance
Ans. 
APQP is a process used in supplier quality assurance to ensure that suppliers meet quality requirements.
• APQP stands for Advanced Product Quality Planning.

• It is a structured process that helps in the development of new products or processes.

• APQP involves cross-functional collaboration between suppliers and customers.

• It includes various phases such as planning, design, development, validation, and production.

• The importan...read more
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Q2. Sampling plan and AQL condition to fix sampling plan
Ans. 
A sampling plan is a method used to select a subset of items from a larger population for inspection, and the AQL condition determines the acceptable quality level for the sampled items.
• Sampling plans help ensure that a representative sample is selected for inspection.

• The AQL condition sets the maximum number of defective items that can be accepted in the sample.

• Sampling plans and AQL conditions are typically determine...read more
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Q1. Why you want to leave your current job ?
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Q2. Which of your strengths and skill will be benifits to proposal role
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Q1. How do you control and overcome legacy quality system?
Ans. 
To control and overcome legacy quality systems, it is important to assess the current system, identify gaps, develop a transition plan, and implement necessary changes.
• Conduct a thorough assessment of the existing quality system to understand its strengths and weaknesses

• Identify gaps and areas for improvement by comparing the legacy system with industry standards and best practices

• Develop a transition plan that outline...read more
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Q2. What makes you suitable for this job ?
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Q3. Mention Commodity export and few questions on it , like harness , how do make error proof supply on wire interchange?
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Q1. Define automobile and industry
Ans. 
Automobile is a vehicle designed for transportation on roads, and the automobile industry is the sector that designs, develops, manufactures, and sells automobiles.
• Automobile is a four-wheeled vehicle powered by an internal combustion engine or an electric motor.

• The automobile industry includes companies that design, develop, manufacture, and sell automobiles, such as Ford, Toyota, and General Motors.

• The industry also ...read more
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Q2. Types of gates and two stroke and four stroke different
Ans. 
Gates are used in IC engines to control the flow of air/fuel mixture. Two-stroke engines complete a cycle in two strokes, while four-stroke engines complete it in four strokes.
• In two-stroke engines, the intake and exhaust valves are not present, and the fuel is mixed with air in the crankcase.

• In four-stroke engines, the intake and exhaust valves are present, and the fuel is mixed with air in the carburetor.

• Types of gat...read more
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Q3. Which engine and fuel using on flights
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The type of engine and fuel used on flights varies depending on the aircraft and airline.
• Different airlines use different types of engines and fuels depending on their preferences and the type of aircraft they operate.

• Some common types of engines used on flights include turbofan, turboprop, and turbojet engines.

• The most commonly used fuel for commercial flights is jet fuel, which is a type of kerosene.

• Some airlines are...read more
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Q4. Basic five s questions
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Q1. Why you want to switch your Job.
Ans. 
I am seeking new challenges and opportunities for growth in my career.
• Looking for a more challenging role

• Seeking opportunities for professional development

• Want to work with new technologies or methodologies

• Desire to contribute to a different industry or domain

• Seeking better work-life balance or location

• Want to work in a more collaborative or innovative environment
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Q2. What is currently you paid and what is your expectations.
Ans. 
I am currently paid $X and my expectations are $Y.
• Be honest about your current salary and expectations

• Provide specific figures if possible

• Consider factors such as experience, qualifications, and industry standards

• Highlight any additional benefits or perks you value
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Q1. Tell me a case study where you lead any project.
Ans. 
Led a project to improve the quality assurance process for a software development company.
• Identified areas of improvement in the existing quality assurance process

• Developed a plan to implement changes and streamline the process

• Collaborated with cross-functional teams to gather requirements and ensure alignment

• Assigned tasks and responsibilities to team members

• Monitored progress and provided guidance throughout the proj...read more
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Q1. Same as technical round
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Q1. Everyone asked about my family and asked about the old company why did you leave the job from there.
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Q2. Why did you leave the job and what was your salary
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Q1. Stamping, deep drawing operation, spot welding assembly
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