Tenneco Quality Assurance/Quality Control Manager Interview Questions and Answers

Q1. What is the 5S methodology?
Ans. 
5S methodology is a systematic approach to workplace organization and standardization.
• Sort: Separate necessary items from unnecessary items and remove clutter.

• Set in Order: Organize necessary items in a logical and efficient manner.

• Shine: Clean and maintain the work area to ensure safety and efficiency.

• Standardize: Establish and maintain standards for organization and cleanliness.

• Sustain: Implement practices to sustain
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Q2. What is quality control?
Ans. 
Quality control is a process used to ensure that products or services meet specified requirements and standards.
• Quality control involves monitoring and inspecting products or services to identify defects or deviations from standards.

• It includes implementing corrective actions to address any issues found during the inspection process.

• Quality control aims to improve processes and prevent defects from occurring in the fut...read more
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Q3. Why are Quality infection
Ans. 
Quality inspections are necessary to ensure products meet standards and specifications.
• Quality inspections help identify defects and prevent faulty products from reaching customers

• They ensure products meet regulatory requirements and industry standards

• Quality inspections help maintain consistency and reliability in products

• They can also help improve processes and identify areas for enhancement
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Q1. What is the concept of Kaizen?
Ans. 
Kaizen is a Japanese business philosophy of continuous improvement involving all employees.
• Kaizen focuses on making small, incremental changes to processes in order to improve efficiency and quality.

• It involves all employees in the organization, from top management to frontline workers, in identifying and implementing improvements.

• Kaizen emphasizes the importance of standardizing processes and then continuously improvi...read more
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Q2. What is the difference between Quality Assurance (QA) and Quality Control (QC)?
Ans. 
QA focuses on preventing defects in the production process, while QC focuses on identifying defects in the final product.
• QA is process oriented, focusing on preventing defects by setting up processes and standards.

• QC is product oriented, focusing on identifying defects in the final product through inspections and testing.

• QA involves activities like process design, training, and audits to ensure quality standards are me...read more
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Q1. Why I should hire you
Ans. 
I have a strong background in quality engineering, proven track record of improving processes, and a passion for continuous improvement.
• I have a Bachelor's degree in Engineering with a focus on quality control

• I have successfully implemented lean manufacturing principles in my previous role, resulting in a 20% increase in efficiency

• I am certified in Six Sigma and have led multiple projects that resulted in cost savings
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Q1. What in ecn process?
Ans. 
ECN process stands for Engineering Change Notice process, which is used to document and track changes made to a product or process.
• ECN process is used to document and track changes made to a product or process.

• It involves creating a formal notice detailing the proposed change, including the reason for the change and its potential impact.

• The notice is then reviewed and approved by relevant stakeholders before implementa...read more
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Q2. What is bom for harness??
Ans. 
BOM for harness refers to the Bill of Materials for the components used in the harness assembly.
• BOM for harness includes a list of all components required for the harness assembly

• It specifies the quantity of each component needed

• BOM helps in ensuring all necessary parts are included in the assembly

• Examples of components in a harness BOM: wires, connectors, terminals, protective sleeves
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Current affairs and general aptitude questions.

Q1. What is your perspective on studying in your chosen field?
Ans. 
Studying in my chosen field is essential for staying updated on industry trends and best practices.
• Continuous learning helps me improve my skills and knowledge

• Studying allows me to stay current with advancements in technology and regulations

• Networking with other professionals in my field through education programs is valuable
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Q1. General IQ level questions and check communication skills
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Q1. Salary discussion
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Q1. 8D analysis & problem solving
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Q2. Quality core tools
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Give correct answer of questions

Q1. Why do you want to join mrf
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Q2. What is the ambition of life
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Q3. Tell something about ourself
Ans. 
I am a detail-oriented Quality Inspector with 5 years of experience in ensuring products meet quality standards through inspections and audits.
• Experienced Quality Inspector with 5 years in the industry

• Skilled in conducting inspections and audits to ensure quality standards are met

• Detail-oriented and focused on identifying defects and non-conformities

• Strong communication skills to work with production teams and supplier...read more
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Post reality experience and knowledge ke bare mein Kuchh

Q1. Educattion and, experience related question
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Q1. Electrician electrical knowledge tester machine micro motor
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Apne bare mein knowledge and personal

Q1. What is 8D ,do you aware of it?
Ans. 
8D is a problem-solving methodology used in quality management to identify, correct, and prevent recurring problems.
• 8D stands for Eight Disciplines and is a structured problem-solving process.

• It involves a team approach to thoroughly analyze a problem, identify root causes, and implement corrective actions.

• The 8D process includes steps such as forming a team, defining the problem, implementing interim containment actio...read more
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Q2. How many quality tools are there
Ans. 
There are various quality tools used in quality engineering to analyze and improve processes.
• There are around 7 basic quality tools commonly used in quality engineering: Pareto chart, cause-and-effect diagram, check sheet, control chart, histogram, scatter diagram, and flowchart.

• Additional quality tools include: 5 Whys, fishbone diagram, 8D methodology, Failure Mode and Effects Analysis (FMEA), Statistical Process Cont...read more
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Q3. Describe about quality tools??
Ans. 
Quality tools are techniques and methodologies used to monitor, analyze, and improve processes to ensure high quality outcomes.
• Quality tools help identify and solve quality-related issues in processes.

• Examples include Pareto charts, fishbone diagrams, control charts, and scatter diagrams.

• These tools can be used to track defects, analyze root causes, monitor process variations, and make data-driven decisions.

• Quality too...read more
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Q4. Tell me about your self??
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Q5. What is your previous experience in ??
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Q6. What is 5s and define??
Ans. 
5S is a methodology used to organize a workplace for efficiency and effectiveness.
• Sort: Remove unnecessary items from the workplace.

• Set in order: Organize remaining items in a logical manner.

• Shine: Clean and inspect the work area regularly.

• Standardize: Establish standards and procedures for maintaining the organized workplace.

• Sustain: Ensure the 5S system is maintained and improved over time.

• Example: Implementing 5S in...read more
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Standard online aptitude tests with some written questions

Group assessment day, lasted 4 hours, group tasks followed by one-on-one