Tecosim Engineering Services Project Engineer Interview Questions and Answers

Q1. Knowledge about PPAP ?
Ans. 
PPAP stands for Production Part Approval Process, a standardized process in the automotive industry to ensure quality and consistency of parts.
• PPAP is a set of procedures and requirements for ensuring that parts meet customer specifications and expectations.

• It involves documentation, testing, and approval of parts before they are used in production.

• PPAP is commonly used in the automotive industry, but can also be appli...read more
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Q2. Knowledge about SPC ?
Ans. 
SPC stands for Statistical Process Control. It is a method of quality control that uses statistical methods to monitor and control a process.
• SPC involves collecting data on a process over time and using statistical analysis to identify trends and patterns.

• The goal of SPC is to identify and correct problems in a process before they result in defects or other quality issues.

• SPC can be used in a variety of industries, inc...read more
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Q1. In-depth technical knowledge will check
Ans. You must answer about the entire history
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Q1. The interviewer will check your competency
Ans. Don't worry in this round they make you comfortable for talk. You will enjoy the discussions
Answered by Yogesh Takey
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Q1. HR questions on why you left your last company? They will check your confidence, leadership skills, behavior, your grooming etc. They will ask about your family.
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Q1. You must have genuine documents that you are going to submit. If the document is not correct or faulty then the company will thrown you out immediately.
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Discussed on Denomination topic

Q1. About machining information
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Q2. About instrument information
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Q1. Personal information questions
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Q1. Have you prepared CAPA?
Ans. 
Yes, I have prepared CAPA (Corrective and Preventive Action) reports in my previous roles.
• Yes, I have prepared CAPA reports to address quality issues and prevent their recurrence.

• I have experience in conducting root cause analysis to identify the underlying issues.

• I have implemented corrective actions to address immediate concerns and preventive actions to avoid future issues.

• I have also monitored the effectiveness of
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Q2. What is APQP and their application
Ans. 
APQP stands for Advanced Product Quality Planning. It is a structured method for defining and establishing the steps necessary to ensure that a product satisfies the customer.
• APQP is a quality framework used in the automotive industry to ensure that products meet customer requirements.

• It involves a series of phases including planning, product design and development, process design and development, product and process v...read more
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Q3. 7QC Tools and their application
Ans. 
7QC Tools are a set of tools used for quality control and improvement in manufacturing processes.
• Check Sheet: Used to collect and analyze data, such as defects in a product.

• Histogram: Shows the frequency distribution of a set of data.

• Pareto Chart: Helps identify the most significant factors contributing to a problem.

• Cause and Effect Diagram (Fishbone Diagram): Used to identify and analyze potential causes of a problem.

• ...read more
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Q4. What all are the PPAP Documents?
Ans. 
PPAP documents include documents like control plan, FMEA, measurement system analysis, etc.
• Control Plan

• FMEA (Failure Mode and Effects Analysis)

• Measurement System Analysis

• Part Submission Warrant

• Process Flow Diagram

• Appearance Approval Report
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Q5. Acceptance criteria for SPC&MSA
Ans. 
Acceptance criteria for SPC&MSA involves setting specific requirements for statistical process control and measurement system analysis.
• Acceptance criteria for SPC should include specifications for control limits, process stability, and capability indices.

• Acceptance criteria for MSA should include requirements for bias, linearity, stability, repeatability, and reproducibility.

• Examples of acceptance criteria for SPC coul...read more
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Q6. How you're declaring the severity in PFMEA
Ans. 
Severity in PFMEA is declared based on the potential impact of a failure mode on the overall process or product.
• Severity is typically rated on a scale from 1 to 10, with 1 being the least severe and 10 being the most severe.

• Consider the consequences of a failure mode on customer safety, regulatory compliance, product functionality, and overall process performance.

• Examples of high severity failure modes include those th...read more
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