TDK India Private Limited Process Engineer Interview Questions, Process, and Tips

Kaizen is a Japanese term for continuous improvement, while suggestion refers to ideas or proposals for improvement.

• Kaizen focuses on making small, incremental improvements in processes or systems

• Suggestion involves offering ideas or proposals for improvement to enhance efficiency or quality

• Kaizen and suggestion are key components of continuous improvement initiatives in organizations

• Examples of kaizen include implemen...read more

OEE (Overall Equipment Effectiveness) is a measure of how well a manufacturing process is performing.

• OEE is calculated by multiplying Availability, Performance, and Quality percentages.

• Availability is the ratio of actual production time to planned production time.

• Performance is the ratio of actual production speed to ideal production speed.

• Quality is the ratio of good units produced to total units produced.

• OEE provides...read more

PPLH improvement refers to the process of improving productivity, profitability, lead time, and quality in a manufacturing setting.

• PPLH stands for Productivity, Profitability, Lead Time, and Quality in a manufacturing process.

• Improving PPLH involves optimizing production processes, reducing waste, enhancing efficiency, and ensuring high product quality.

• Examples of PPLH improvement strategies include implementing lean m...read more

5S is a methodology for organizing a workplace for efficiency and effectiveness. Shop floor refers to the area where production or manufacturing takes place.

• 5S stands for Sort, Set in Order, Shine, Standardize, and Sustain.

• It involves organizing the workplace to eliminate waste, improve efficiency, and ensure safety.

• Examples include labeling tools and equipment, creating designated storage areas, and implementing regul...read more

TPM stands for Total Productive Maintenance and TQM stands for Total Quality Management.

• TPM focuses on maximizing the efficiency of equipment and machinery to prevent breakdowns and defects.

• TQM focuses on improving the quality of products and processes through continuous improvement and customer satisfaction.

• Both TPM and TQM aim to optimize production processes and reduce waste.

• Examples of TPM activities include regula...read more

Rejection analysis involves identifying and addressing the root causes of rejected products or processes.

• Identify the specific reasons for rejection, such as defects in materials, design flaws, or manufacturing errors

• Collect data and analyze trends to determine common issues leading to rejection

• Implement corrective actions to address the root causes and prevent future rejections

• Monitor the effectiveness of the correcti...read more