Tata Advanced Systems Supplier Quality Assurance Interview Questions and Answers

APQP (Advanced Product Quality Planning) is a structured process for developing and launching high-quality products.

• 1. Plan and Define Program: Establish project scope, objectives, and requirements.

• 2. Product Design and Development: Design and develop the product based on customer needs and specifications.

• 3. Process Design and Development: Develop and optimize the manufacturing process to ensure product quality.

• 4. Prod...read more

OEE stands for Overall Equipment Efficiency. It is a measure of how effectively a manufacturing process is utilized.

• OEE is calculated by multiplying Availability, Performance, and Quality factors.

• Availability measures the percentage of time the equipment is available for production.

• Performance measures the speed at which the equipment operates compared to its designed speed.

• Quality measures the percentage of good-quali...read more

PPAP (Production Part Approval Process) is a standardized process used in the automotive industry to ensure that suppliers meet quality requirements.

• PPAP is a series of steps that suppliers must follow to demonstrate that they can consistently produce parts that meet customer specifications.

• The steps of PPAP include documentation, submission, and approval of various documents such as design records, process flow diagra...read more

Capacity planning involves several steps to ensure efficient utilization of resources.

• Analyze historical data and forecast future demand

• Identify current capacity and determine if it meets demand

• Evaluate options to increase capacity, such as hiring more staff or investing in new equipment

• Develop a capacity plan that outlines the necessary actions and timelines

• Implement the plan and monitor its effectiveness

• Make adjustme

Implementing OEE in a new establishment involves setting up the necessary infrastructure, training employees, and continuously monitoring and improving performance.

• Establish a baseline by measuring the current OEE of the equipment and processes

• Identify and address any bottlenecks or inefficiencies in the production line

• Implement a system for collecting real-time data on availability, performance, and quality

• Train emplo...read more