10+ Kuku FM Interview Questions and Answers

Production planning in shopfloor involves creating a detailed plan for manufacturing processes to ensure efficient and timely production.

• Production planning involves determining the sequence of operations, resources required, and estimated time for each task.

• It includes creating a production schedule, allocating resources, and coordinating with different departments.

• The goal is to optimize production, minimize downtime, and meet customer demands.

• Examples of production plannin...read more

OEE stands for Overall Equipment Efficiency. It is a measure of how effectively a manufacturing operation is utilized.

• OEE is calculated by multiplying Availability, Performance, and Quality.

• Availability measures the percentage of time that equipment is available for production.

• Performance measures the speed at which the equipment operates compared to its designed speed.

• Quality measures the percentage of good-quality products produced by the equipment.

• OEE provides insights int...read more

Productivity is the measure of efficiency and output in relation to the resources used.

• Productivity is a measure of how efficiently resources are used to produce goods or services.

• It is the ratio of output to input, indicating how much is produced per unit of input.

• Higher productivity means achieving more output with the same or fewer resources.

• For example, in manufacturing, productivity can be measured by the number of units produced per hour of labor.

• In software development...read more

Implementing a 5S system in the production area resulted in increased productivity by reducing waste and improving organization.

• Implemented a 5S system to organize workspaces and standardize processes

• Reduced waste by eliminating unnecessary items and optimizing workflow

• Improved efficiency by making tools and materials easily accessible

• Enhanced safety by keeping work areas clean and organized

5S is a methodology used to organize and maintain a clean, efficient, and safe work environment.

• 5S stands for Sort, Set in Order, Shine, Standardize, and Sustain.

• Sort involves removing unnecessary items from the workplace.

• Set in Order focuses on arranging necessary items in a logical and efficient manner.

• Shine involves cleaning and maintaining the workplace.

• Standardize establishes guidelines and procedures for maintaining the organized workplace.

• Sustain ensures the continuati...read more

MTC stands for Measurement and Test Control.

• MTC is a process used in quality engineering to ensure that measurements and tests are performed accurately and consistently.

• It involves establishing control over measurement and test equipment, calibration procedures, and data analysis methods.

• MTC helps in maintaining the reliability and accuracy of measurements and tests, which is crucial for quality assurance.

• For example, in manufacturing, MTC ensures that the dimensions of a pro...read more

Yes, implemented a project to optimize production costs by streamlining supply chain processes.

• Implemented lean manufacturing principles to reduce waste and improve efficiency

• Negotiated better pricing with suppliers to lower material costs

• Introduced automation in certain production processes to reduce labor costs

• Conducted regular cost analysis to identify areas for further cost reduction

• Trained staff on cost-saving measures and encouraged suggestions for improvement

MIR stands for Medical Incident Report.

• MIR is a document used in the medical field to report incidents or errors that occur during patient care.

• It helps in identifying and analyzing the root causes of incidents to prevent future occurrences.

• MIRs are typically filled out by healthcare professionals involved in the incident, providing details such as date, time, location, individuals involved, and a description of the incident.

• These reports are confidential and used for interna...read more

Account rules are guidelines and principles that govern the recording and reporting of financial transactions.

• Accounts must be classified into appropriate categories such as assets, liabilities, equity, revenue, and expenses.

• Debits must always equal credits in every transaction.

• Transactions must be recorded in the accounting system in a timely and accurate manner.

• Financial statements must be prepared in accordance with generally accepted accounting principles (GAAP).

The problem-solving technique involves identifying the problem, analyzing its root cause, brainstorming solutions, implementing the best solution, and evaluating the results.

• Identify the problem by gathering information and understanding the desired outcome.

• Analyze the root cause by using tools like fishbone diagram or 5 Whys.

• Brainstorm potential solutions by involving a diverse group of stakeholders.

• Implement the best solution by creating an action plan and assigning respons...read more

TDS stands for Tax Deducted at Source. It is a system in which tax is deducted at the time of making payments such as salary, rent, etc.

• TDS is a method of collecting tax in India

• It is applicable to various types of payments like salary, rent, commission, etc.

• The person making the payment deducts a certain percentage of tax before making the payment

• The deducted tax is then deposited with the government

• TDS helps in ensuring regular cash flow to the government and prevents tax e...read more

Suprajit is a leading manufacturer of automotive cables and control systems.

• Suprajit was founded in 1985 and is headquartered in Bangalore, India.

• They have a global presence with manufacturing facilities in India, Europe, and the USA.

• The company supplies to major automotive OEMs such as Honda, Yamaha, and Suzuki.

• Suprajit also produces a wide range of cables for non-automotive applications like industrial and consumer goods.