STEELBIRD INTERNATIONAL Deputy Manager Interview Questions and Answers

Jigs guide the cutting tool, while fixtures hold the workpiece in place during machining.

• Jigs are used to guide the cutting tool, ensuring accuracy and repeatability.

• Fixtures are used to hold the workpiece in place during machining operations.

• Jigs are often used in drilling, tapping, and reaming operations.

• Fixtures are commonly used in milling, grinding, and welding processes.

Mould flow analysis is a simulation technique used to predict how molten plastic will flow in a mold during the injection molding process.

• Helps optimize the design of the mold and the injection molding process

• Identifies potential issues such as air traps, weld lines, and sink marks

• Allows for adjustments to be made before physical production begins

• Can improve part quality and reduce manufacturing costs

Cp and Cpk are process capability indices used to assess the ability of a process to produce output within specification limits.

• Cp is a measure of process capability that compares the spread of the process to the width of the specification limits.

• Cpk takes into account the centering of the process within the specification limits as well.

• Higher values of Cp and Cpk indicate better process capability.

• For Cp, a value of 1...read more

PPAP typically consists of 18 documents including items like control plans, FMEAs, and PSWs.

• PPAP typically consists of 18 documents

• Some key documents in PPAP include control plans, FMEAs, PSWs, and dimensional results

• Each document serves a specific purpose in ensuring product quality and compliance

To improve your personality, focus on communication skills, empathy, positivity, and self-awareness.

• Work on improving your communication skills by actively listening, speaking clearly, and being assertive.

• Practice empathy by putting yourself in others' shoes and showing understanding and compassion.

• Maintain a positive attitude, even in challenging situations, to inspire and uplift those around you.

• Increase self-awarene...read more

Total runout is the combination of radial and axial runout, while runout refers to the deviation of a surface from a true circular path.

• Total runout includes both radial and axial components of runout.

• Runout specifically refers to the deviation of a surface from a true circular path.

• Total runout is a more comprehensive measurement of overall part quality.

• Runout is typically measured using a dial indicator or similar to...read more

8D is a problem-solving methodology used to identify, correct, and prevent recurring problems in manufacturing processes.

• 8D stands for Eight Disciplines

• It is commonly used in the automotive industry

• Each of the 8 disciplines represents a step in the problem-solving process, from defining the problem to preventing recurrence

• Examples of the 8 disciplines include creating a team, defining the problem, implementing short-te...read more

Use a straight edge or surface plate to check flatness of uneven surface.

• Use a straight edge or surface plate to check for any gaps or rocking on the surface

• Measure the deviation from flatness using feeler gauges or dial indicators

• Check for any high spots or low spots on the surface

• Repeat the process in multiple directions to ensure overall flatness

Core tools of AIAG include FMEA, PPAP, MSA, SPC, and APQP.

• FMEA (Failure Mode and Effects Analysis) is used to identify and prioritize potential failure modes in a process.

• PPAP (Production Part Approval Process) is used to ensure that suppliers meet customer requirements.

• MSA (Measurement Systems Analysis) is used to assess the quality of measurement systems.

• SPC (Statistical Process Control) is used to monitor and contro...read more

I have experienced failures in project deadlines, communication, and technical solutions.

• Missed project deadlines due to underestimating tasks

• Miscommunication with team members leading to misunderstandings

• Implemented technical solutions that did not meet requirements

Heat treatment process is a method used to alter the physical and sometimes chemical properties of a material through heating and cooling.

• Involves heating the material to a specific temperature

• Holding it at that temperature for a set amount of time

• Then cooling it at a controlled rate

• Can be used to increase hardness, improve machinability, or enhance other properties

• Common techniques include annealing, quenching, temper